waste tires plastic recycling to diesel fuel oil pyrolysis plant

waste tires plastic recycling to diesel fuel oil pyrolysis plant 

Pyrolysis of plastic/tyre wastes is a well-known method to minimise the environmental effect. Pyrolysis of plastic/tires wastes can be described as a chemical process and thermal decomposition of organic components in an oxygen-free atmosphere to yield char, oil and gas. Pyrolysis of plastic is an endothermic process, so that it requires a supply of heat. The convectional plastic thermal decomposition has been established to operate in industrial scale around the world. Full automation tire oil recycling pyrolysis system manufacturer of Huayin company ,China.

Usage of the output products 

---Fuel oil

1. The main product - fuel oil produced by our waste tyre pyrolysis machine is widely used for industrial and commercial purposes.With the heating value 10592.48Kcal/Kg, this fuel oil is a kind of good heating fuel which can be applied for boiler factory,  cement factory,glass factory and steel mill, etc.

2. It also can be refined to diesel by the distillation machine. The distillation diesel can be used as diesel fuel used in diesel burners or diesel generators and some diesel engines.

---Carbon black

1. This Carbon black can be directly sold to cement or brick factory mix with cement or brick for heavy color.

2. Or pellet it used for heating, just like coal, it has the heating value of 7034 kcal/kg.

---Steel wire (only for tires)

Can be sell directly.

Features 

a) Safety

1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.

2) Vacuum device makes reactor working under ordinary pressure or negative pressure.

3) Temperature monitoring device to avoid excessive working temperature.

4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.

5) Carbon black is discharged in a closed situation to avoid catching fire.

b) Environmental protection

1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.

2) The procedure to remove carbon black is working under closed situation to avoid pollution.

c) High oil yield

1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.

2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.

3) In this way we maximize the cooling effect and improve the oil yield.

d) High oil quality

The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.

e) Energy saving

1) The flame path is designed as spiral so that the quantity of heat can be fully used.

2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.

3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.

f) High degree of automation

1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.

2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.