Main Indexs of Pre-insulated Pipe | ||||||||
Product Name | Product Indexes | Reference Standard | Unit | Standard Requirement | ||||
Finished product | Steel pipe without thermal insulation layer | CJ/T114-4.4.1 | mm | 150-250 | ||||
Increasing rate of HDPE outer protection pipe | CJ/T114-4.4.2 | % | ≤ 2 | |||||
Axis eccentricity | CJ/T114-4.4.3 | mm | see clause 4.4.3 | |||||
Expectation of life | CJ/T114-4.4.4.1 | year | 120℃ 30 years | |||||
Shear strength(170℃,1450h after aging) | CJ/T114-4.4.4.2 | MPa | (23±2℃)>0.12 (140±2℃) >0.08 | |||||
Shock resistance | CJ/T114-4.4.5 | 3kg/2m | see clause 4.4.5 | |||||
Resistance value between alarm line | CJ/T114-4.4.6 | MΩ | more than 20MΩ | |||||
Outer protection pipe | Density | CJ/T114-4.2.3.1 | kg/m3 | ≥940 | ||||
Elongation at break | CJ/T114-4.2.3.4 | % | ≥350 | |||||
Tensile yield stength | CJ/T114-4.2.3.4 | MPa | ≥19 | |||||
Longitudinal shrinkage rate | CJ/T114-4.2.3.5 | % | ≤3 | |||||
Long term Mechanical properties | CJ/T114-4.2.3.6 | 80℃ 4.0MPa | >1500h free from damage | |||||
The difference of the melt flow rate | CJ/T114-4.2.3.2 | g/10min | ≤0.5 | |||||
Carbon Black content | CJ/T114-4.2.3.1 | % | 2.5±0.5 | |||||
Polyurethane insulation layer | Density | CJ/T114-4.3.2 | kg/m3 | ≥60 | ||||
Average pore size | CJ/T114-4.3.1 | mm | ≤0.5 | |||||
Percentage of close area | CJ/T114-4.3.1 | % | ≥88 | |||||
Compressive strength | CJ/T114-4.3.3 | MPa | ≥0.3 | |||||
Water absorption | CJ/T114-4.3.4 | % | Immersion in boiling water 90 minutes, bubble water absorption should be not more than 10% | |||||
Coefficient of thermal conductivity before aging | CJ/T114-4.3.5 | w/(m.k) | ≤0.033 | |||||
Cavity | CJ/T114-4.3.1 | ≤1/3 the thickness of insulation layer | ||||||
Working steel pipe | Seamless steel pipe(≤DN150) | GB8163 | 20# | Up to standards | ||||
Spiral steel pipe (≥DN200) | GB/T9711 or SY/T5037 | Q235B | Up to standards |
Specification | Work steel pipe OD*thickness (mm) | HDPE Outer protection pipe OD*thickness (mm) | Thickness of insulation layer (mm) | ||
DN(mm) | Inch | ||||
25 | 1" | 32*3.0 | 90*2.5 | 26.5 | |
40 | 1-1/2" | 45*3.5 | 110*2.5 | 30 | |
50 | 2" | 57*3.5 | 120*3.0 | 28.5 | |
70 | 2-3/4" | 76*4.0 | 140*3.0 | 29 | |
80 | 3" | 89*4.0 | 150*3.0 | 27.5 | |
100 | 4" | 108*4.5 | 180*3.0 | 33 | |
125 | 5" | 133*4.5 | 225*3.5 | 42.5 | |
150 | 6" | 159*5.0 | 250*3.9 | 41.6 | |
200 | 8" | 219*6.0 | 315*4.9 | 43.1 | |
250 | 10" | 273*6.0 | 365*5.6 | 40.4 | |
300 | 12" | 325*7.0 | 420*7.0 | 40.5 | |
350 | 14" | 377*7.0 | 500*7.8 | 53.7 | |
400 | 16" | 426*7.0 | 560*8.8 | 58.2 | |
450 | 18" | 478*8.0 | 600*8.8 | 52.2 | |
500 | 20" | 529*8.0 | 655*9.8 | 53.2 | |
600 | 24" | 630*8.0 | 760*11.5 | 53.5 | |
700 | 28" | 720*8.0 | 850*12.0 | 53 | |
800 | 32" | 820*10.0 | 960*14.0 | 56 | |
900 | 36" | 920*10.0 | 1055*14.0 | 53.5 | |
1000 | 40" | 1020*10.0 | 1155*14.0 | 53.5 | |
1100 | 44" | 1120*12.0 | 1256*14.0 | 54 | |
1200 | 48" | 1220*12.0 | 1370*16.0 | 59 | |
1200 | 48" | 1220*14.0 | 1370*16.0 | 59 | |
1400 | 56" | 1420*14.0 | 1580*16.0 | 64 | |
1400 | 56" | 1420*16.0 | 1600*18.0 | 72 |