china factory high intensity slurry iron ore Wet Belt Magnetic Separator
Introduction of Wet Belt Magnetic Separator
The HXBP wet belt magnetic separator is a permanent separator made by using high quality NdFeB magnetic elements. The
surface intensity can reach up to 1.5T,(OEM 1.8T) this removes the ferrous minerals comingled with non-ferrous minerals efficientively.
The HXBP series separator is made as a belt structure, the minerals are agitated and separated multuiple times at the separation area
from the input point to the output point, in order to remove the ferrous minerals and achieve a purified mineral. The machine is developed
by integrated hydraulics, magnetics and mechanics, which produce a super magnetic intensity and strong gradient processing area. the wet
belt magnetic separator can be used widely in different kinds of non-ferrous mineral industries
This wet belt magnetic separator is able to separate minerals sized under 1.2mm, such as mica power, quartz, feldspar, nepheline, fluorite and
sillimanite, triphane, kaoling, and other non-ferrous mineral. it can be used in the beneficiation of weakly minerals such as manganese, pyrrhotite,
sinter ore, ilmenite, hematite, limonite, siderite, chromite, wolframite, tantalum-niobium ores, red niobium and such.The wet belt magnetic
separator. also can be used for the removal of tramp iron in coal, construction materials industries and the like.
Working principle of Wet Belt Magnetic Separator
Features of Wet Belt Magnetic Separator
1. HXBP plate type high gradient magnetic separator adopts advanced computer simulation design and pole-shaped arrangement structure
which can effectively protect the working range and working capacity.
2.Magnetic material all adopts NdFeB rare earth to form strong magnetic core. The purity is high, the amount is large, and the magnetism is
strong which can achieve 15000(18000Gs customized). It is a revolutionary breakthrough in the field of high gradient magnetic separator, also
the performance is in the lead. The whole machine adopts optimized design which can protect oxidation and the magnetic system is fully sealed.
The magnetism of strong magnetic core consumes no more than 5% within ten years and does not affect normal use.
3.Driving part adopts endless speed motor with excellent performance, fully automatic continuous operation and unloading of iron, saving manpower,
operating reliably without failure. The feeding system uses motor agitation structure which make the material in magnetic separation zone
well-distributed also slurry concentration meet the processing requirements to make the separation effect more effective.
4.The whole water system uses single water inlet, each valve controls water point. It is convenient for customers to operate with water
equipments, each valve can open and adjust water consumption according to actual needs.
Structure of Wet Belt Magnetic Separator
Belt type high gradient magnetic separator is mainly composed of flat magnetic system, U-belt, frame, feed tank, rinsing water tank,
concentrate washing device, product collection tank, etc.
1. Magnetic System: The belt-type high-gradient magnetic separator adopts the extruded flat magnetic system. The magnetic system is
composed of high-quality NdFeB magnetic material and magnetic poles. The magnetic poles are also used as magnetic conductive media,
which can generate large magnetic field strength and gradient on the surface.
2. Belt: The belt consists of a main body surface of 1-2 mm thick, as well as ribs and rails. It plays a role of transporting ore pulp and is also
a mineral separation area. The belt is made of high-quality PVC, which is resistant to abrasion and strong in tensile strength. The thickness
of the belt is very small, which can ensure that the sorting area is within the depth of the magnetic field, the magnetic field strength and
gradient on the belt surface will not drop too much. There are ribs on the surface of the belt every certain distance, which can trap the
magnetic particles attracted by the magnetic force on the surface of the belt and carry them to the magnetic particle washing area; the
ore pulp rolls over at the ribs to reduce mechanical inclusions.
3. Transmission System: The transmission system is composed of motor, reducer, active roller and passive roller. It is driven by the
motor through the reducer to drive the active roller to rotate, and then drives the passive roller and belt to rotate, thereby bringing the
magnetic products out of the ore pulp. The speed of the motor can be adjusted by the inverter according to the requirements.
4. Feed box, Rinsing sink and Magnetic Product Rinse Tube:
The feeding box is designed with two layers of bottoms, and the bottom of each layer is evenly distributed with round holes. After the
slurry is fed to the feed box, it enters the lower layer of the feed box steadily after the buffering effect of the bottom of the upper layer,
and then flows out from the holes evenly distributed at the bottom to achieve the purpose of uniform and stable feeding of the thin layer.
The feed box can be moved longitudinally and laterally on the rack, so that it can be in different positions above the belt according to t
he nature of the material and the selection requirements. The magnetic product rinsing tube is located in the magnetic product rinsing
area. There are evenly arranged small holes in the tube, which can spray high-speed water flow to rinse the magnetic product.
Technical Parameter of Wet Belt Magnetic Separator
Model |
Magnetic Panel Width (mm) |
Magnetic Panel Length (mm) |
Magnetic Intensity (Gs) |
Feed-in Density (%) |
Water Pressure (Mpa) |
Mineral Particle (mm) |
Processing Capacity (t/h) |
Motor or Main Equipment Power (kw) |
HXBP-0815 |
800 |
1500 |
15000 |
20-25 |
≥ 0.2 |
-3 |
8-10 |
1.1 |
HXBP -1020 |
1000 |
2000 |
15000 |
20-25 |
≥ 0.2 |
-3 |
10-15 |
1.5 |
HXBP -1220 |
1200 |
2000 |
15000 |
20-25 |
≥ 0.2 |
-3 |
15-20 |
2.2 |
HXBP -1525 |
1500 |
2500 |
15000 |
20-25 |
≥ 0.2 |
-3 |
20-35 |
2.2 |
HXBP -2025 |
2000 |
2500 |
15000 |
20-25 |
≥ 0.2 |
-3 |
25-30 |
3 |
HXBP -2030 |
2000 |
3000 |
15000 |
20-25 |
≥ 0.2 |
-3 |
25-30 |
3 |
HXBP -2525 |
2500 |
2500 |
15000 |
20-25 |
≥ 0.2 |
-3 |
35-40 |
4 |
HXBP -2530 |
2500 |
3000 |
15000 |
20-25 |
≥ 0.2 |
-3 |
35-40 |
4 |
Photos of Wet Belt Magnetic Separator
Working view
Installation of slurry wet belt plate panel magnetic separator
Company profile of slurry wet belt plate panel magnetic separator
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