Machine Details:
1 Integrated module design:
1.1 One-made structure, adapt to long-time running
1.2 Advanced oil heating system to ensure temperature uniformity, accurate temperature control and consistent output
1.3 High-level Automation to ensure excellent lamination efficiency and performance
2 Part A - Loading conveyor:
2.1 Belt transmission structure, compatible with various modes of operation and combination
2.2 Stable performance, accurate positioning, adjustable conveyor speed
2.3 Perfectly docking of automatic production line, ensure smooth transmission
3 Part B(Vacuum, Lamination and Cooling Chambers):
3.1 Open cover - Pneumatic lifting, ensure stable, low power consumption, clean and efficient.
3.2 Variable frequency speed control, stable and precise.
3.3 PLC automatic processing, touch screen operation
3.4 Equipped with PTFE Teflon Sheet and automatic cleaning;
3.5 Independent operation and parameter setting for vacuum chamber, laminating chamber and cooling chamber, compatible of module
of different sizes and types.
3.7 Heat preservation system to ensure temperature stability during inter-chamber transmission
3.8 Advanced cooling stage adopts technology of force cooling system under the vacuum state, with PLC auto-alarms in the situation
of over-load, pressure abnormal, temperature abnormal,etc.
3.9 The cooling plate, designed with pipelines integrated structure, ensure fast cool down from 150℃ to 28℃ within 5 minutes.
4 Part C -Unloading Conveyor:
4.1 roller designed with fans cooling
4.2 compatible with various modes of operation and combination
5 Vacuum System:
5.1 Meticulous design to ensure smooth air extraction and intake
5.2 Rotary vane vacuum pump with boost pump to enhance vacuum efficiency and performance
5.3 Controlled by Electromagnetic valve and PLC, equipped with Mechanical vacuum pressure gauge and vacuum pressure sensor to
realize real-time data monitoring
5.4 Quick connector design to ensure convenient maintenance.
6 Heating System:
6.1 Advanced Oil heating design, ensure smooth heating, low power consumption and temperature uniformity
6.2 Hole type design of heating plate to ensure higher heat utilization.
6.3 Certified oil heating pump ensure safety and reliability.
7 Auxiliary Mechanical System:
7.1 High strength structure design
7.2 Equipped with deviation prevention mechanism in upper chamber, ensure lifting performance of plate lifting
7.3 Between the key connection parts, use the lock nut, ensure the reliability.
7.4 Hook design of rubber sheet installation, realize easy replacement and prolong the lifetime of materials
7.5 Guide groove made of low friction coefficient, ensure smooth transmission
8 Electrical Control System:
8.1 High quality electric components
8.2 PLC automatic processing, touch screen operation and display
8.3 PID intelligent temperature control, high precision and anti-interference.
8.4 Abnormal information storage, to facilitate manual management analysis.
8.5 Multiple operation mode: Manual, Semi-automatic and full-automatic.
9 Safety System:
9.1 Emergency Button Switch, ensure the safety of personnel and equipment.
9.2 Safeguarding Hood, ensure safety of Operators.
9.3 Auto lock System to prevent from air pipe fracture and top chamber fall down.
9.4 Mechanical lock is equipped to prevent accidents during maintenance.
9.5 emergency opening Cover button for manual cover opening when Power Supply is shut down
9.6 High Temperature alarm and Lower Oil level Alarm in Oil pump