HUAYIN 1TPD convenient conversion of scraps plastic to fuel mini pyrolysis plant
1. Application of waste pyrolysis plant
Pyrolysis of plastic/tyre wastes is a well-known method to minimise the environmental effect. Pyrolysis of plastic/tires wastes can be described as a chemical process and thermal decomposition of organic components in an oxygen-free atmosphere to yield char, oil and gas. Pyrolysis of plastic is an endothermic process, so that it requires a supply of heat. The convectional plastic thermal decomposition has been established to operate in industrial scale around the world. Full automation tire oil recycling pyrolysis system manufacturer of Huayin company ,China.
Below is suitable input raw material
2. Output prodcut and usage
By-Products |
Application |
Fuel Oil (45%-55%) |
1. Used as the heating material and sell it to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. |
Carbon Black (30%-35%) |
1. Make it to pellet or briquette as heating material. |
Steel Wire (10%-15%) |
1. Sell to iron and steel factory directly. |
Flammable Gas (8%-10%) |
1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. |
3. Layout design
Brief speicification
HY-05 |
HY-08 |
HY-10 |
HY-12 |
|
Raw material |
Waste rubbers/tyres/plastic |
Waste rubbers/tyres/plastic |
Waste rubbers/tyres/plastic |
Waste rubbers/tyres/plastic |
Daily Handling capacity |
5 tons |
8 tons |
10 tons |
12 tons |
Working pressure |
Normal pressure |
Normal pressure |
Normal pressure |
Normal pressure |
Main engine rotating speed |
0.4R /min |
0.4R /min |
0.4R /min |
0.4R /min |
Power |
15KWH |
15KWH |
15KWH |
15KWH |
Cooling Mode |
Water |
Water |
Water |
Water |
Floor Area |
200m2 |
250m2 |
300m2 |
300m2 |
Heating Mode |
Direct |
Direct |
Direct |
Direct |
Oil Yield |
45%-50% |
45%-50% |
45%-50% |
45%-50% |
Noise dB (A) |
<=85 |
<=85 |
<=85 |
<=85 |
Machine dimension(mm) |
D2200*L5000 |
D2200*L6600 |
D2600*L6600 |
D2800*L6600 |
Working Mode |
Intermittence |
Intermittence |
Intermittence |
Intermittence |
4. Detail images
By now , our pyrolysis plant have been exported to over 70 countries , including Romania, Hungary, Turkey, Slovakia,Ecuador, Guatemala, Haiti, Mexico, Peru,Canada , USA,Jordan, UAE, Lebanon, Kuwait, Italian , Chile , Poland , England , Thailand, Greece, Mexico , Benin , Indonesia , India , Singapore ,Russia etc.
below are some of these countries.
5. Features of our pyrolysis plant
1. High quality :We choose high quality for all materials, including the plate of reactor and accessories, the motors, the shell cover, the roller, the gear, the reducer, the insulation material, the sealing material etc. We pay attention to details in each process.
2. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
3. Professional thermometer, pressure gauge and safety valve.
4. The roller is used to support the pyrolysis reactor , our roller is made of cast steel plate , strong enough to support the reactor.
5. The smoke will be purified by water scrubber ,and ceramic packing device , ensuring no black smoke discharged out.
6. Packing and shipping
Delivery and installation
Standard export packing , 40'FR for the reactor , 40'HQ for the rest part
Delivery time is 25 working days.
7. Our service
We will send engineer to guide installation , train your workers to operate the machine . We have speical After sales service Department to solve your any problems.
Before shipping pyrolysis machine to you , please prepare land well and harden part land for place pyrolysis system , this will shorten installation time after engineering arriving.
Warranty time shall be one year.
8. About us
We have been producing and supplying pyrolysis machine and distillation machine since 1993.HUAYIN has formal production lines with clear division of work, technical laboratory with the ability to test various parameters of oil products,We treat security as the first principle in the production, meanwhile make efforts on quality, environmental protection, automation, energy conservation and high oil yield.
we have got CE ,ISO , SGS , BV, Emission Report, 11 patents certifications.
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FAQ
1. What kind of Fuels can be used for heating the reactor?
Fuel can be Coal, charcoal, wood, fuel gas and fuel oil.
2. How long time does the machine running to process one batch of waste tyres?
Let’s take 10 ton pyrolysis machine as an example:
2 hours for loading 10 tons waste tires
4 hours for preheating the reactor
12 hours for the tire become gas and cooling become oil
1 hour for cooling the reactor
1 hour for discharging the carbon black
1 hours for removing the tires steel
3: How To Choose A Suitable Tire Pyrolysis Oil Line?
Please tell us your capacity ,input raw material and what kind of fuel oil do you want to get , pyrolysis fuel oil or diesel oil . After informed that , we will recommend you the most suitable plan.