The PC hollow sheet production line/PE hollow sheet production line /PP hollow sheet production line is applicable to produce PC,PP,PE hollow profile board. The products is used widely for building, decorating, advertisement laying, road noise isolation ,roofing and packing. PP hollow profile board can instead of carton which have feature like light weight, high strengthen, moisture-proof, antisepsis. Machine part detailed introduction of PC hollow sheet production line/PE hollow sheet production line /PP hollow sheet production line 1. The vacuum calibrator featured with wear-resistance, dirty free and the lifting, falling and leveling for the forming plates is much easier to be controlled. 2. High speed screw, low energy consumption with high rotation speed to match gear pump and stable pressure; output capacity is 25% higher than other brand extrusion lines. because of special design of forming plates. 3. Special designed cooling system for all section of forming plates, and unique designed vacuum system for each section of forming plate. 4. Special designed temperature control oven with cross heat shrink forming, which is much easier to be controlled than other brand extrusion lines. 5. The softness of pull rolls could be customized on request to extend its stretch. 6. The air capacity of hollow sheet and low pressure could be adjusted and controlled slightly, which is easily to be controlled than any other brand extrusion lines. 7. Unique T-Die made by JC Times is specially designed for PP hollow sheet. The thickness of hollow sheet could be from 2mm to 10 mm with twin-wall. The ribbed between walls could be rectangular and diagonal shape. 8. Anti-UV co-extrusion layer could be one sided or two sided, outer surfaces could be sandy or glossy according to configuration requirement.High percentage of recycled flakes could be mixed with the virgin materials.
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single or multi-layer sheet extrusion machine
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Meorient Import & Export Co.LTD
China - Hangzhou
Trading Company
Trade Capacity
Export Percentage
Nearest Port
Hangzhou,Shanghai
Accepted Delivery Terms
Employees
5-10人
Accepted Payment Currency
USD,CNY
Average Lead Time
45 Day(s)
Certifications
Product Specifications
--Product Description
Product Description
PC hollow sheet production line/PE hollow sheet production line /PP hollow sheet production line
Equipment List
I.Main Technology Parameter 1. Use material: PC pellet 2. Product width: 2100mm(or customized) 3. Product thickness: δ=4-6mm, two layers(or customezed) 4. Max. output: 200-300kg/h 5. Voltage condition: 380V/3 Phase/50Hz 6. Sheet structure: A+B+A, three layers co-extrusion(or customezed) 7. Production speed: 4m/min 8. Installed power/Practical power: 540KW /350 KW 9. Compressed air: 1m3 / h, 0.5-0.9Mpa 10. Cooled water: 8m3 / h; 20℃
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NO | qty | qty | unit | remark | |
1 | Main single screw extruder | 1 | SET | ||
2 | Assistant single screw extruder | 1 | SET | ||
3 | Screen changer | 1 | SET | ||
4 | melt measurement | 1 | SET | ||
5 | Die head | 1 | SET | ||
6 | Extrusion distributer | 1 | SET | ||
7 | Electrical control cabinet | 1 | SET | ||
8 | Vacuum calibrating table | 1 | SET | ||
9 | No.1 haul-off unit | 1 | SET | ||
10 | anti-leakage unit | 1 | SET | ||
11 | Annealing furnace | 1 | SET | ||
12 | No.2 haul-off unit | 1 | SET | ||
13 | Film laminating device | 1 | SET | ||
14 | Cross cutting unit | 1 | SET | ||
15 | Conveyor unit | 1 | SET | ||
16 | Stacker unit | 1 | SET |
Details Images
FLW130/35 extruder feeding system
FLW130/35 Single screw extruder
Material: 38CrMoAlA
Nitriding layer thickness: 0.5-0.7mm
Screw hardness: ≥HV740
Barrel hardness: ≥HV940
Screw diameter: Ф130mm
Ratio: 35
Barrel heating: ceramic heaters
Heating power: 12KW x 8
Barrel cooling: air blower
Cooling power: 0.55KW x 8
Drive
AC motor 132KW
Motor brand: SIEMENS beide or WEG brand
Converter brand: ABB brand
Gearbox: special gearbox with harden treatment gears
Motor connected with gearbox directly by coupling
Gears heat treatment: nitriding and grind
Hydraulic screen changer
Screen changing type:
double grid-position on one plate. Using one hydraulic station to control two screen changers
Screen changing: hydraulic driving
Heating: inner installed stainless steel rod
Heating zone: 3 zones
Screen changing plate material:
38CrMoAlA ensure no melt leakage
Hydraulic station including:
accumulator, oil pump, oil tank, switch box, solenoid valve and etc.
Using SAND brand pressure sensor to measure pressure before screen changer
Melt measuring pump
Model: 150cc
Driving: FALK brand motor reducer, 7.5KW
Frequency control: ABB brand frequency converter
Connection type: universal shaft joint
Heating: inner installed stainless steel rod
Pressure sensor:
ITALY brand sensor before pump
SAND brand sensor after pump
Close loop control automatically screw rotation speed according to the pump pressure to keep the stable pressure
Distributor / Feed block
Distribution percentage:
A: 5%
B: 90%
A: 5%
A layer thickness: 0.5-1mm
B layer thickness: 15-16mms.
Die head
Die structure: cloth-hanger s0tructure
Die material: qualified special die steel-DIN 2311
Die head width: 1350mm
Calibration table
Calibration plate width: 1400mm
Calibration plate type: 3 stage forming
Product thickness control:
Space between upper and lower calibration plates could be adjusted to control the product thickness by hydraulic automatic system
Vacuum system
Function: Assure product forming
Vacuum pump type: Water pump
Vacuum pump power: 5.5KW x 3
1st haul off unit
Roller size: Ф250mm x 1500mm x 5 sets
Roller material: steel core with rubber surface
Driven roller: with air cylinder control. The gap between drive roller and driven roller adjusted by air cylinder
Driving type: gears driving
Haul off drive motor: FALK brand gear motor
Motor power: 7.5KW
Cooling bracket
Length: 6000mm
Aluminum roller size: Ф70 x 1500mms.
2nd haul off unit
Roller size: Ф250mm x 1500mm x 2 sets
Roller material: steel core with rubber surface
Driven roller: with air cylinder control. The gap between drive roller and driven roller adjusted by air cylinder
Driving type: gears driving
Haul off drive motor: FALK brand gear motor
Motor power: 3KW
Longitudinal cutter
Blades qty: 2 pcs
Cutting width: adjustable
Guillotine
Cutting motor: gear motor
Motor power: 3KW
Motor control: ABB brand controller
Longitudinal synchronous movement:
air cylinder drive and solenoid valve
Cutting with special saw disk
Cutting length control: AUTONICS brand encoder
Conveyor
Type: PVC belt conveyor
Size: 1500mm x 3000mm
Motor: worm gear motor
Motor power: 0.75KW
Motor control: DANFOSS brand controller
Stacker
Table material: stainless steel
Control system cabinet
Control cabinet: vertical cabinet
Controlling: PLC system
Control monitor: SIEMENS brand
PLC: SIEMENS
Frequency converter: ABB brand
Contactor: SCHNEIDER brand
Relay: Japan IDEC brand
Air switch: CHNT brand
Button, indicator: SCHNEIDER brands.
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