recycled plastic PP PE WPC fence posts extruder wood-plastic composite making machine
WPC plant | Smallest WPC plant | Small WPC plant | Medium WPC plant | Economic WPC plant |
Approximately Production capacity (daily production for 24 hours working) | 1200-1500kgs | 3000-3600kgs | 6000-7000kgs | 9000-10000kgs |
Approximately Machine cost | 80000-130000 USD | 130000-160000 USD | 160000-230000 USD | 250000-350000 USD |
Suggested mini factory size | 500 square meter | 700 square meter | 800 square meter | 1200 square meter |
Approximately installation power | 200-300kw | 300-500kw | 400-600kw | 500-800kw |
Raw material for WPC manufacturing plant
Material | Mixing quantity | Notes |
Recycled PP/PE plastic | 25-30kgs | cleaned, crushed, dryer |
Wood fiber material | 50-70kgs | processed to 40-100mesh wood powder |
Chemical additives | 5-10kgs | pigments, coupling agent, lubricant, anti-UV agent, anti-oxygen agent, CaCo3 |
Approximately WPC material cost | around 0.5 USD/kg | according to China material cost |
1, New product: The wood-plastic is a new kind of synthetic material through the process of mixing,exruding,calibrating,hualing off and cutting,
2, Material: uses PVC,PP,PE resin or recycled plastic and plant fibre ( wood powder,chaff,straw etc.) as raw material.
3, Advantages: This kind of wood-plastic are not only very similar with natural wood in appearance and feel, but also have the same characteristics as wood of excisable, planeable,sawable, unmatched grip,low bibulous rate, good moisture resistance, mothproof,mildew resistance,good resistance to acid and alkali,anti-corrosion, and it has the feature of fire resistance. The products are non-toxic,non-polluting,environment-friendly and save-energied, without formaldehyde, benzene and ammonia and other harmful substances.
4, Application: The wood-plastic products are widely used in outdoor floor, close to water construction,balcony,landscape architecture,chairs and benches, fences, interior doors and windows, furniture, etc.
Production flow for wood plastic WPC decking machine
1, Preparing the material:
wood powder material: 80-100mesh wood powder, it can be made from wood sawdust, rice husk, rice straw, wheat husk and straw, cotton staw and agriculture wastage. machine need is wood crushing and pulverizer machine
plastic material: recycled PP/PE plastic after washing and crushing into flakes. machine need is plastic washing and crushing line.
2, WPC material mixing and granulating
Mixing: put all the material into the mixing machine, such as PP/PE recycled flakes, wood powder, chemical additives
Granulating: it is important to use a high quality granulating machine to make WPC granules, moisture exhuasting system is necessary for granulating process.
3, WPC products extrusion-molding-surface treatment
Extrusion and molding:Our conical double screw extruder is specially designed for high quality WPC products extrusion, it can make WPC material fully mixed and melted and uniform,equip with good deisgned mold and calibration, online cutting device, our Wood plastic WPC profile machine can make good WPC products, such as decking prodfiles, garden profiles, chair profiles, pergoza profiles, railing system profiles.
4, Sanding machine, brushing machine, and embossing machine
What is WPC?
The wood-plastic is a new kind of synthetic material which uses PVC,PP,PE resin or recycled plastic and plant fibre ( wood powder,chaff,straw etc.) as raw material and through the process of mixing,exrusion,calibrating,drawing off and cutting. This kind of wood-plastic materials are not only very similar with natural wood in appearance and feel,but also with the same characteristics as wood of excisable, planeable,sawable, unmatched grip,low bibulous rate, good moisture resistance, mothproof,mildew resistance,good resistance to acid and alkali,anti-corrosion, and it has the feature of fire resistance.The products are non-toxic,non-polluting,environment-friendly and save-energied, without formaldehyde, benzene and ammonia and other harmful substances.The wood-plastic products are widely used in outdoor floor,hydrophilic construction,balcony,landscape architecture,chairs and benches, fences, indoor doors and windows, furnitures, etc.
A mix of natural wood and plastic fiber forms wood-plastic composites. These help in reducing the overall weight of a vehicle, and in turn, it enhances its fuel efficiency. Wood plastic composites are a low-priced and eco-friendly substitute to plastic and steel components in construction applications. Hence, their demand is constantly growing in the market.
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