pulley wire drawing machine with Rolling Cassettes plant

Specifications

1.Low noise&Easy operate
2.High efficiency&Full automatic
3.Intelligent control
4.High quality
5.Economical and Practical

I. Composing of production line

Pay-off → Pulley type wire drawing machine → Horizontal take-up 

II.  Main technical parameters

III . Instruction of wire drawing machine

1. Drive System

The way of transmission for wire drawing machine is by: Variable frequency motor + Narrow v-belt + Decelerator with hardness gear surface + Narrow v-belt to drive the block.

2. Block

Block is accurately founded by cast steel, re-tempering treatment after the rough processing, the work surface of block is welded by wear-resisting piano wire then sprayed with carbide tungsten, then finish machined by a grinding machine. The block working surface rigidity is over HRC60. The inside surface of block is sprayed with Aluminum.

Block inside adopts narrow gap type water cooling while block outside adopt concentrate air cooling. All blocks are fixed with leaning rollers.

3. Die box

All are normal die boxes(die dimension should be offered by client). Die box is cooled directly by water.

Tuning roller is driven by cylinder. Die box can be adjusted up to down, front to back, left to right agility and can be fixed. The screw in top and nut for die box are both made of tin bronze. Hard alloy made direction guiding die is fixed at die box inlet.

4. Gearbox

The chief bearings for gearbox with hard gear surface adopt products from Japanese NSK. All gearboxes are filled with VG220 compound gear oil before leaving factory.

5. Safety cover

On the top of each block there is a safety cover, which needs to close before the equipment start up. If the cover is open, the equipment can only run in slow speed. The safety cover has covered the total front of operation side and have daylight lamp inside for illuming use. Safety cover is controlled by spring.

6. Lubricating

Electric driven grease pump is fixed, which can automatically fill oil into the chief shaft bearing of block.

7. Take-up

The coiler take-up adopts frequency conversion motor drive, to achieve no-parking taking up. There are two rows of slide rail on the bottom of bearing frame, to easy to replace the frame. (The size of bearing frame is provided by the user).

General description:

The rolling cassette plant equipped with carbide die (cassette) instead of fixed wire drawing die, it is installed upon the straight line wire drawing machine, the cassette matched with angular cutter gear and mump lubricate system, to produce the low carbon, middle carbon and high carbon steel wire, also can produce the copper, aluminum and titanium, it increased the drawing and rolling speed.

Technical parameter:

Capstan dia.  :             600mm

Incoming wire dia.:      6.5mm, 6.0mm and 5.5mm

Outgoing wire dia.:      3.5-5mm

Total compressibility:   85%

Wire roller speed:              10m/s

Single motor power:    35 KW

Capstan number:        according to the inlet wire diameter and outlet wire diameter

Gear description:        Angular milling gear

Lubrication of gears and bearings:   Oil pump compulsion lubrication

IV. Photos of wire drawing machine

In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Remove simple proble
All the products of our company have already been widely used in metal products area.

Any doubt Please contact us.

helen ZOU

mobile:13921534531