puff pastry butter margarine filling and packaging machine
puff butter margarine filling and packaging machine
Cangreen Co.Ltd. In China combined the world class technology of Unilever and the low cost manufacturing of China in order to offer the best value for the margarine/shortening manufacturers globally.
We have done well over 100 installations of margarine/shortening factories within the last 10 years. We are very successful in helping customers with our specially designed equipment to make margarine line of various form and shape, including brand names like China Unilever, Fuji Oils and Cereals and Oils. Our domestic market sharing is around 60~70%. And our turnkey line can be found in Indonesia, Uzbekistan, Vietnam, Argentina and Ivory Coast and other international markets.
We manufactured all major equipment with advanced and dedicated CNC, computer controlled automatic machineries. Our goal is to provide you with safe, efficient and reliable food processing line and production equipment.
2ton/h Margarine/ Shortening Production Line
The flow diagram shows the flexible margarine production line .Ingredient oils with different solid content are blended into a blended oil tank. An aqueous phase solution with all water soluble additives (may/may not contain milk solids) is prepared separately in an aqueous tank. The oil phase and aqueous phases are dosed into two emulsion mixing or production tanks.
The oil emulsion from the production tank passes through a twin filter/strainer to ensure no solid will pass into the final product (GMP requirement). The filtered oil emulsion is then passed through a pasteurizer (GMP requirement) . The oil emulsion transfer, up to this point, is done by two centrifugal pumps in tandem. Nitrogen metering and injection point is done at the oil emulsion stream after pasteurization and cooling.
The oil emulsion is fed into the first chilling cylinder (SSHE/A unit) to lower the temperature to the desired exit temperature. The cooled oil emulsion is pumped via a high pressure positive piston pump to the first pin worker unit (C unit) for proper conditioning for further chilling. The second chilling cylinder chills the oil emulsion to the desired exit temperature to ensure proper solid content in the product.
The product passes to resting tube for puff pastry product /table margarine .
The crystallization takes place in the Scraped Surface Heat Exchanger (SSHE) which is the heart of the crystallization line . Our chilling unit (A unit) is modeled after the Votator type of heat exchanger combined with the European modifications to enhance the overall performance .The efficiency is 3 to 5 times higher than other similar products .The basic design consists of a pipe-in-pipe cylinder with inner pipe for product and outer pipe for cooling refrigerant .A rotating shaft is concentrically mounted within the cylinder and has 4 rows of floating type scraper blades (PEEK / POM ) in an optimum configuration. It adopts flooded refrigerant evaporative cooling system perfectly designed for ammonia or Freon for safety and relability.
The kneading machine (C unit) consists of a hot water jacketed cylinder with a row of fixed static pins (optional 3 rows) and a concentric shaft carrying pins in a helical or straight pattern . By kneading and working the product ,the pin worker is able to optimize the product texture for ideal results.
The resting tube unit (B unit) consists of multi-sections of jacketed cylinders to provide the desired retention time for proper crystal growth. Internal orifice plates are provided to extrude and worked the product to modify the crystal structure with desired physical properties. The custom extruder is required to produce sheet puff pastry or block margarine and is adjustable for thickness.
Puff Pastry Automatic Packaging Line is perfect for 1-2kg sheet puff pastry margarine. The packaging line consists of automatic hot wire cutting, film covering and folding, film trasportation and automatic stacking. There is optional weigh check system available. The complete line is cunstom designed, developed and fabricated in house to meet our specific customer need.
Pasteurizer System showing retention tube, combine plate heat exchanger and dual filters.
Cangreen Margarine/ Shortening Production Lines
Cangreen has cooperated with many clients both from domestic and overseas and has obtained consistently high praise from our customers since it was set up.
- Turnkey complete line for one-stop shopping and complete guarantee of all items supplied.
- All major equipments are manufactured to meet customer requirements.
- We provide you with technical and expert support to help ensure the products' QUANTITY & QUALITY.
- The complete line will be layout and set up in our China factory available for customer’s factory acceptance test at no extra charge.
- Changes and modifications will be made prior to shipping to customers.
- A complete one year warranty to our equipment with free replacement.
Jack
Sales Representative
Cangreen Co. Ltd. Of China
Email: jack(at)cangreen.com.cn
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