production line of ethyl alcohol
Specifications
Turn-key whole set alcohol equipment
fuel ethanol equipment
alcohol distillation equipment
dehydration ethanol equipment
Alcohol equipment, Differential pressure, fuel ethanol equipment, dehydration alcohol ethanol equipment, distillation columns
1. It is a turn-key whole set equipment, simple equipment, less worker, less area, less cost.
2. This can produce 1000L-1000000L 96%-99.9% alcohol(ethanol) per day.
3.This can use corn, wheat, cassava, molasses, rice, potato, date, beetroot ,sugar cane ect which contains starch or sugar material.
4. We can do the turn key system or section part.
5. We can improve and rebuild old alcohol(ethanol) production line .
6.We can provide energy saving advice.
You can choose single distill tower to save money, also can choose 5 distill column to get good quality alcohol(ethanol).
Company Information
Our company is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
Our company can design and manufacture class-I, class-Ⅱ, class-Ⅲ pressure vessel.
Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipment in the turnkey project.
Product Description
Heat exchanger is a high-efficient heat exchanging equipment used in alcohol, solvent, food ferment, pharmaceutical, petrochemical, refrigeration, organic chemistry, metallurgical industry, suitable for convection heat transfer of liquid to liquid, gas to gas, gas to liquid.
The heat exchanger is divided into tubular heat exchanger, spiral plate heat exchanger. And the tubular heat exchanger comprises condenser, Pre-heater, Re-boiler, Evaporator, drying machine. The spiral plate heat exchanger comprises non-dismountable and dismountable exchanger.
The heat exchanger is made of carbon steel and stainless steel.
Column is a kind of chemical equipment, which is used to make a close contact between gas and liquid, gas and solid, liquid and liquid, and to complete the process of heat transferring and mass transferring by catalyzing their interaction. Column is used in distillation, absorption, extraction etc..
Column can be divided into plate column and packing column by different structures. The commonly used types are as follows: bubble cap column, packing column, sieve-plate column, dual-flow column, float valve column, rotating disc column etc.
Pressure vessel is a kind of airtight device which can bear pressure and contain gas and liquid. By pressure sustainability, pressure vessel can be divided into low-pressure vessel, mid-pressure vessel, high-pressure vessel; By medium, it can be divided into flammable vessel, non-flammable vessel, toxic vessel, non-toxic vessel, highly toxic vessel; By purpose in the process, pressure vessel can be divided into reaction vessel , heat-exchanging vessel, separation vessel, storage vessel. Our company can produce classⅠ, classⅡ class Ⅲ stainless steel pressure vessel.
New process information
Five-Column Three-Effect Distillation Process
The key of this process is the heating methods, the steam heats one column directly and transfers the heat to other 4 columns to achieve three-effect thermal coupling and energy-saving effects.
In terms of electricity efficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of the re-boilers.
Energy Consumption & Quality Indicator Table for Super-fine Alcohol
|
No. |
Item |
Unit |
Traditional Process |
New Process |
|
1 |
Steam Consumption |
t/t |
3.0 |
2.3 |
|
2 |
Colority |
No. |
9.5 |
8 |
|
3 |
Alcohol |
%(v/v) |
95.5 |
96.5 |
|
4 |
Sulfuric Acid Test |
No. |
70 |
9 |
|
5 |
Aldehyde (as acetaldehyde) |
mg/l |
28 |
2 |
|
6 |
Methanol |
mg/l |
18 |
3 |
|
7 |
n-propyl alcohol |
mg/l |
15 |
2 |
|
8 |
Isobutanol + isoamylol |
g/l |
27.5 |
2 |
|
9 |
Acid(as acetic acid) |
mg/l |
19 |
9 |
|
10 |
Ester (as acetic ether) |
mg/l |
22 |
16 |
|
11 |
Nonvolatile matter |
mg/l |
23 |
12 |
|
12 |
Heavy metal |
mg/l |
0.65 |
0.4 |
|
13 |
Cyanide(as HCN) |
mg/l |
3.7 |
2 |
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the only successful application of double mash column & three-effect in the world, which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving; it saves over 40% steam.
Energy Consumption & Quality Indicator Table for General-Grade Alcohol
|
No. |
Item |
Unit |
Traditional Process |
New Process |
|
1 |
Electricity Consumption |
kwh/t |
15 |
20 |
|
2 |
Steam Consumption |
t/t |
2.3 |
1.4 |
|
3 |
Water Consumption |
t/t |
7 |
5 |
|
4 |
Colority |
No. |
9.5 |
8 |
|
5 |
Alcohol |
%(v/v) |
95.5 |
95.5 |
|
6 |
Sulfuric Acid Test |
No. |
70 |
55 |
|
7 |
Aldehyde (as acetaldehyde) |
mg/l |
28 |
25 |
|
8 |
Methanol |
mg/l |
100 |
55 |
|
9 |
n-propyl alcohol |
mg/l |
75 |
35 |
|
10 |
Isobutanol+isoamylol |
mg/l |
27.5 |
26 |
|
11 |
Acid(as acetic acid) |
mg/l |
19 |
18 |
|
12 |
Ester (as acetic ether) |
mg/l |
22 |
20 |
|
13 |
Nonvolatile matter |
mg/l |
23 |
21 |
|
14 |
)Heavy metal |
mg/l |
0.65 |
0.5 |
|
15 |
Cyanide(as HCN) |
mg/l |
3.7 |
3 |
Our Services
Production Capability
1). Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2).Our company can produce 6 full sets of equipment (including crushing section, liquefying and saccharification section, fermentation section, distillation section and DDGS section) in a month.
3).Among 16 production workshops, 3 workshops are for mechanic manufacture, 5 workshops are for manufacturing process, 8 workshops are for assembling & welding.
4).We own advanced machining equipment and product testing equipment.
Designed capability
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2). Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification.
International Exchange and Cooperation
JINTA is the largest designer and manufacturer of alcohol, fuel ethanol and DDGS equipment machinery and other chemicalequipments in China. Our market of alcohol equipment in China keeps over 60% in the past 3 years and our products has been exported to more than 30 countries such as Australia, Argentina, Brazil, Russia and etc. We can develop different programs according to customers' raw materials and annual production and have advanced process technology, especially in energy consumption.
After-sales Service
1). Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user’s notification.
Packaging & Shipping
Contact us
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