DISCOVERY-S600L
Automatic SMT P&P Machine
with synchronous component picking
2. Product Advantages:
Hardware
1) Total 9 pcs of cameras:
Synchronously recognize, effectively ensure mounting speed and precision.
1 pc of visual correction camera in the mounting head
1 pc of Mark 1pc of 8 million high-precision recognition camera
6pcs of high-speed recognition cameras
2) Total 6pcs of nozzles
Adopt imported JUKI nozzle spring buffer, not easy to drop components when picking and placement, convenient to install and durable.
3) TBI high precision lapping ball screw + heavy-load linear guide
XY drives adopt imported TBI high precision lapping ball screw + heavy-load linear guide, fast positioning, low noise and high precision. Precision control error can reach 0.018mm.
4) Panasonic A6 series AC servo motor
Panasonic Servo Motor and Drive, TBI precise linear guide, Japan Vacuum generator, JUKI high-precise nozzles, automatic feeding integrated system and high-configuration IPC - High precision, strong stability, promise 24-hour mounting stably.
5) Two 15”displays
With two 15”displays could operate front and rear simultaneously, making the operation easier, saving operators' time, no need to run around the machine.
6) 3-section automatic inputting board mode:
Three-section transmitting boards-automatic connection from left to right (The first section is waiting for mounting, the second section is responsible for mounting (When the PCB board finishes mounting and transmits to the third section, the first section also receives the demand to prepare a new boards simultaneously.), the third section transmits the board from p&p machine to reflow oven. Effectively save time of transmitting boards and improve efficiency.
7) Can hold82pcs of 8mm pneumatic/electric feeders simultaneously
Could switch feeder type at random, and also could be electric, pneumatic feeder mixture. Accurately mount 0201-5050 resistance, LED lamp beads, diodes, transistor, SOP, chip QFP-256, 40mm*40mm range QFP, BGA etc.
1-50 feeder slots
51-82 slots
8) Conveyor’s width adjustment adopts bilateral transmission structure
To improve the width modulation accuracy and stability, effectively avoiding the different width of both ends after adjusting.
9) 10CM marble woktable
Software
6 nozzles can synchronous component picking in once time. Feeder station and component library optimization, more easier to operate and higher efficiency, mounting speed max 16000cph.
1)components library
2)Board interface
3) Mount interface
4) Feeder interface
3. Product Specification:
Feeder No. |
82(8MM) |
tray quantity |
support 12 pcs |
Positioning Accuracy |
0.01mm |
Mounting Heads |
6(Support simultaneous loading) |
Average Power |
750W |
Power Supply |
220V, 50Hz |
Nozzle Buffering Range |
5.0mm |
Driving Motor |
Panasonic servo motor |
Compressed Air |
0.5-06Mpa |
Max. Circuit Board Area |
650*380mm |
XY Max. Movement Range |
750*670mm |
Z Axis Max. Movement Range |
20mm |
Product Weight |
880KGS |
Dimensions |
1500*1280*1410mm |
Max. Mounting Speed |
16000CPH |
Average Mounting Speed |
14000CPH (Visual) |
Rail Guide Adjusting Method |
Automatic adjustment with board |
Alarm when open the cover |
Reducing speed or out of service |
Belt Type Feeder |
8/12/16/24mm feeders, stick feeder, Electric feeder |
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X/Y Running Mode |
Imported TBI high-precision ball screw rod + HIWIN heavy-duty linear guide |
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XYZ Drive Guide Rail |
HIMIN High-precision heavy-duty straight-line guide rail |
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Motion Drive System |
Panasonic High speed DPS driver |
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Nozzle Vacuum Source |
High efficiency energy-saving vacuum pump,Vacuum gas storage tank |
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Operating System |
Support Windows XP, Win7 operating system ,KY19S6.1 |
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Component Angle |
0~360°, synchronized rotation in motion |
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XY axis movement model |
Intelligent curve acceleration and deceleration linear linkage |
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PCB Input Method |
Three-section transmitting boards, automatic PCB transmission positioning |
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PCB transfer direction |
left to right, right to left,left to left,right to right |
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Visual Display |
2pcs industrial control display ratio 4:3, resolution1024*768 |
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Programming Mode |
Point-to-point programming, visual programming, PCB file coordinates inputting, etc. |
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Recognition Camera No. |
1 pc of visual correction camera,1pc of Mark recognition camera, 6 pcs of high speed recognition camera, 1 pc of 8 million high-precision recognition camera |
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Mount optimization |
Program intelligent optimization, automatic distribution nozzle, material station location, paste path |
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Placement Mode |
Manual, semi-automatic, fully-automatic |
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operation window |
Front and rear dual display operation,More user-friendly design |
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Automatic on-line |
Can automatically connect front and rear end with signal equipment |
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Shortcut button |
off-line/restoration/automatic operation /remove the alarm |
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Applicable Mounting Range: Suitable for 0201, 0402, 0603, 0805, 1206, LED lamp beads, diodes, transistors, SOT, 45mm*45mm QFN,SSOP,QFP, BGA etc. |
Discovery main products
1.Solder paste printer
Solder paste Priners parameters
Machine name | Discovery-P1000 | Discovery-400 | Discovery-600 | Discovery-1200 | Discovery-YS1 | Discovery-Y450 | Discovery-Y600 | |
Type | Manually | Semi-auto | Full automatic | |||||
Max. PCB Size(mm) | 250*400 | 400*300 | 600*320 | 1200*300 | 400*300 | 450*350 | 610* 350 | |
Printing Table Size(mm) | 300*400 | 500*320 | 700*350 | 1250*320 | ||||
Stencil Frame Size | Min.(mm) | 470*370 | 470*370 | 420*520 | ||||
Max.(mm) | 370*470 | 600*320 | 950*736 | 1500*550 | 600*550 | 737*737 | 800*800 | |
Squeegee Length | Standard 200mm (Could lengthen according to clients’ request) | |||||||
Squeegee Speed | Manually Controlled | 0-100mm/s | 0- 200 mm/s | |||||
PCB Thickness(mm) | 0.2-3 | 0.4-5 | 0.6-14 | |||||
Printing Accuracy(mm) | ±0.01 | ±0.02 | ±0.1 | |||||
Repeat Precision(mm) | ±0.01 | ±0.02 | ±0.05 | |||||
Machine Dimension(L*W*Hmm) | 540*380*390 | 900*1100*1680 | 1800*900*1680 | 1450*1200*1680 | 1140*1400*1480 | |||
Weight(kgs) | 20 | 150 | 160 | 180 | 500 | 1000 | 1200 |
2.Pick and place machine
Pick and place machines parameters
Machine Name | Discovery-F2 | Discovery-F4 | Discovery-F4L | Discovery-F6L | Discovery-F8L | Discovery-S600L | |
Type | Vertical | ||||||
Mounting Heads | 2 | 4 | 4 | 6 | 8 | 6 | |
Feeder No. | 25 | 46 | 46 | 60 | 70 | 82 | |
Max. Mounting Speed | off visual (CPH) | 6000 | 7000 | 8000 | 13000 | 15000 | 16000 |
on visual (CPH) | 5000 | 5000 | 6000 | 10000 | 12000 | 14000 | |
PCB Size | Min.(W*Lmm) | 50*50 | |||||
Max.(W*Lmm) | 295*420 | 300* 480 | 300* 480 | 370* 650 | 380* 650 | 380* 650 | |
Camera | Total | 2 | 6 | 6 | 8 | 10 | 9 |
Mark | 1 | 1 | 1 | 1 | 1 | 1 | |
High-speed | 1 | 4 | 4 | 6 | 8 | 6 | |
High-precision | 0 | 1pc of 5million | 1pc of 8million | ||||
Teaching | 0 | 0 | 0 | 0 | 0 | 1 | |
Driving Motor | Progressive motor | Panasonic servo motor | |||||
Motion Drive System | High speed digital high voltage driver | Panasonic High speed DPS driver | |||||
Positioning Accuracy | 0.01mm | ||||||
Support Feeding Method | 8/12/16/24/32/44mm Pneumatic and electric feeder ,vibration feeder ,tube feeding, tray IC | ||||||
Applicable Mounting Range | Min. | 0402 | 0201 | ||||
Max. | 15*15mm | 40mm*40mm range pin pitch ≥0.3mm SSOP,QFP, BGA etc. | |||||
Weight(kgs) | 100 | 350 | 500 | 550 | 650 | 700 | |
Dimensions(mm) | 1050*850*660 | 1180*1080*880 | 1095*1165*1400 | 1335*1230*1420 | 1410*1280*1500 |
3.Reflow oven
Reflow oven parameters
Machine name | Discovery-F330 | Discovery-F530 | Discovery-F430 | Discovery-F630 | Discovery-F835 | Discovery-F8845 | Discovery-F610L | Discovery-F820L | Discovery-F800L | |
Type | Desktop | Vertical | ||||||||
Heating Zone | upper | 3 | 3 | 4 | 6 | 8 | 8 | 6 | 8 | 8 |
down | 0 | 2 | 4 | 6 | 8 | 8 | 6 | 8 | 8 | |
PCB Max. Width | 300 | 350 | 450 | 300 | 400 | |||||
Transmission type | mesh | Mesh (Can customize mesh + rail guide) | Mesh + rail guide | |||||||
Cooling zone | 2 | |||||||||
Heating zone length(mm) | 1000 | 960 | 1400 | 2200 | 3200 | 3150 | 2050 | 2700 | 3000 | |
Temperature control type | Panel Button + PID Close Loop | Panel Button +PID closed-loop (Can customize PC + PID) | PC +PID closed-loop | |||||||
upper furnace opening method | Manually Open | Double electric cylinder jacking | ||||||||
Dimensions(L*W*H mm) | 1500*610 *670 | 1700*710 *650 | 2500*612 *1220 | 3600*700 *1220 | 4200*800 *1320 | 4600*1000 *1420 | 3600*1200 *1450 | 4600*1200 *1450 | 5050*1350*1550 | |
Weight(kgs) | 120 | 150 | 300 | 500 | 900 | 1100 | 800 | 1000 | 2200 |
4.Other Accessories
Jiangsu DISCOVERY Precision Co., Ltd.is a professional manufacturer focusing in pick and place machine, reflow oven, screen printer and other smt equipment. Right now, we have integrated R&D, production and sales together.
We have 20-year experience in SMT machine, with unique understanding of SMT technology, we provide long-term professional services to domestic and foreign electronic company. It always lead SMT equipment technologies and trends in domestic market.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
Up to now, our products are already sold in many countries such as Russia,Tukry,USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers' requirement.
SMT Pick and Place Machine: It is our primate product, the working teams have always been dedicated to the research and development of SMT machine, which has become a widely recognized brand by customers.
Reflow Oven: Now our reflow oven has eight series, and more than 20 models. We also accept customization for our customers to meet different customers’ diverse needs.
Solder paste Printer: It is an indispensable equipment in the whole smt process. We provide manual, semi-automatic and automatic screen printers for your choice.
Production Process:
Factory show
Customer visiting show
Exhibition show
Certificate show
1. Q: Are you a trade company or a manufacturer?
We are an professional manufacturer specialized in SMT Machine, Pick and Place Machine, Reflow Oven, Screen Printer, SMT Production Line and other SMT Products. OEM & ODM service are available.
2. Q: What is your delivery date?
The delivery date is about 20 days upon the full payment.
3. Q: What is your payment terms?
100% payment before delivery
or 50% deposit in advance and the rest before shipment.
4. Q: How is the warranty?
1. Every machine will be checked carefully before shipping out. Buyers should check the package once receiving.
2. The complete machine has a warranty period of 18 months from delivery and lifetime maintenance service.
3. We provide online Q/A and troubleshooting support and technical advice service. Provide one to one after-sale service.
5. Why choose us?
KAYO is the famous brand for high-end pick and place machine. We have more than 20-year professional R&D team, providing 24 hours quick response after-sales service.