Structure | Steel pipe-- insulation layer--HDPE outer protection pipe |
Steel pipe standard and material | 1. GB 20#, Q235B 2. ASTM A53 GrB 3. API Spec 5L 16Mn, X42-X80 |
Steel pipe process | 1. Seamless, 2. Spiral steel pipe( SAW) 3. Straight steel pipe(ERW) |
Material of insulation layer | Bayer/Basf Germany |
Foaming technology | CFC-free water |
Material of HDPE | Shanghai Jin Fei, Qilu petrochemical,Tianjin zhongsha petrochemical(level 100) |
Medium temperature | Less than 120℃( accidental peak 140 ℃) |
Medium pressure | Less than 2.5MPa |
Related products | 1. The pre-insulated pipe with alarming line 2. Joint materials 3. Insulation fittings |
Main Indexs of Pre-insulated Pipe | ||||||||
Product Name | Product Indexes | Reference Standard | Unit | Standard Requirement | ||||
Finished product | Steel pipe without thermal insulation layer | CJ/T114-4.4.1 | mm | 150-250 | ||||
Increasing rate of HDPE outer protection pipe | CJ/T114-4.4.2 | % | ≤ 2 | |||||
Axis eccentricity | CJ/T114-4.4.3 | mm | see clause 4.4.3 | |||||
Expectation of life | CJ/T114-4.4.4.1 | year | 120℃ 30 years | |||||
Shear strength(170℃,1450h after aging) | CJ/T114-4.4.4.2 | MPa | (23±2℃)>0.12 (140±2℃) >0.08 | |||||
Shock resistance | CJ/T114-4.4.5 | 3kg/2m | see clause 4.4.5 | |||||
Resistance value between alarm line | CJ/T114-4.4.6 | MΩ | more than 20MΩ | |||||
Outer protection pipe | Density | CJ/T114-4.2.3.1 | kg/m3 | ≥940 | ||||
Elongation at break | CJ/T114-4.2.3.4 | % | ≥350 | |||||
Tensile yield stength | CJ/T114-4.2.3.4 | MPa | ≥19 | |||||
Longitudinal shrinkage rate | CJ/T114-4.2.3.5 | % | ≤3 | |||||
Long term Mechanical properties | CJ/T114-4.2.3.6 | 80℃ 4.0MPa | >1500h free from damage | |||||
The difference of the melt flow rate | CJ/T114-4.2.3.2 | g/10min | ≤0.5 | |||||
Carbon Black content | CJ/T114-4.2.3.1 | % | 2.5±0.5 | |||||
Polyurethane insulation layer | Density | CJ/T114-4.3.2 | kg/m3 | ≥60 | ||||
Average pore size | CJ/T114-4.3.1 | mm | ≤0.5 | |||||
Percentage of close area | CJ/T114-4.3.1 | % | ≥88 | |||||
Compressive strength | CJ/T114-4.3.3 | MPa | ≥0.3 | |||||
Water absorption | CJ/T114-4.3.4 | % | Immersion in boiling water 90 minutes, bubble water absorption should be not more than 10% | |||||
Coefficient of thermal conductivity before aging | CJ/T114-4.3.5 | w/(m.k) | ≤0.033 | |||||
Cavity | CJ/T114-4.3.1 | ≤1/3 the thickness of insulation layer | ||||||
Working steel pipe | Seamless steel pipe(≤DN150) | GB8163 | 20# | Up to standards | ||||
Spiral steel pipe (≥DN200) | GB/T9711 or SY/T5037 | Q235B | Up to standards |