automatic flour doritos corn tortilla chips making machine
Product Application
Corn flakes are the most popular cereal snack food in the world. The raw material for processing corn flakes is preferably hard dent corn, because the horny endosperm content is high, the transparency after starch gelatinization is high, and the appearance of the product is good. When eating, use boiling water to prepare corn flakes. If you put corn flakes in the prepared soup, you can make corn flakes. At present, corn flakes produced in China include light corn flakes, sweet corn flakes and salted corn flakes. The light corn flakes are brownish yellow; the sweet corn flakes are yellowish brown and the salty corn flakes are yellow [1]. Corn contains a large number of embryos. Corn germ affects the gelatinization of starch and the shape of corn flakes, which brings inconvenience to the processing operation. Therefore, the corn flakes after peeling and de-embryo are mostly used as raw materials for production of corn flakes. Processing method.
automatic flour doritos corn tortilla chips making machine
Corn bran→pressure cooking→drying→tempering→rolling→baking→flavoring→baked cornflakes
(1) Pressure cooking. The corn mash with a grain size of about 1/3 of the size of the corn kernels is sent to a rotary drum type high-pressure cooking pot, and seasonings such as sugar and salt are added, and water is added to make the moisture content of the corn mash reach 35% to 45%. Steam cooking at 174 dry scalts for 1 to 2 hours until the corn mash is completely gelatinized. Judging whether the degree of gelatinization is achieved or not can be visually observed, that is, when the corn mash is translucent, it meets the requirements.
(2) Drying and conditioning. After the cooking is finished, the steamer pressure is reduced, the corn mash is removed from the mesh outlet by centrifugation, and the corn mash that has been bonded into the dough during the cooking process is broken up. The corn mash is then sent to a dryer through a conveyor belt to dry, reducing the moisture to about 20%.
(3) Rolling. The corn mash is cooled to 30 ° C ~ 40 ° C and sent to a sheet rolling machine to form a sheet. The rolling mill consists of a pair of stainless steel light rolls, the roll speed is 180 ~ 200 rev / min, and the corn is rolled into 0.7 ~ 1 mm. thickness of.
(4) Baking. The rolled corn flakes are sent to the oven for baking and baked at 302 ° C, 50 seconds or 288 ° C for 2 to 3 minutes to reduce the moisture to below 3%. After cooling, seasoning, the golden color and crispy baking can be obtained. Corn flakes [2].
automatic flour doritos corn tortilla chips making machine
Corn bran→acid soaking→neutralization→washing→draining→grinding→forming→baking→sieving→frying→flavoring→fried cornflakes
The corn mash is soaked in sulphurous acid water for 16 to 18 hours, and then neutralized with lime. The amount of lime water is about 0.8% of corn mash. After neutralization, it is washed with water, drained, and then smashed into fine slag and wet. The fine slag is press-formed into a triangular sheet having a side length of about 4 to 5 cm and a thickness of 2 to 3 mm, and is rapidly baked at a high temperature, and the baking temperature is 371 °C. After baking, pass through the perforated steel wire conveyor belt, sift the fine debris, and fry in the oil pan. The frying time is 1 minute. After frying, it is seasoned in a seasoning drum, and the packaged after seasoning is the finished fried corn flakes [2].
automatic flour doritos corn tortilla chips making machineSpecifications :
1 Double Screw Extruder.
2 Can take Raw material:
corn, rice, wheat, oat, barley, millet, sorghum etc as main ingredients.
Other material: salt sugar powder, flavor material, cocoa powder and so on....
3:Production Capacity: 80-800kg/h.
4 .Muti-fuctional:can products kinds of snacks,pet food.macaroni and so on.
kinds of snacks:puffed snack,core filling sanck,crispy snack,cereal porridge. and so on.
automatic flour doritos corn tortilla chips making machine Description:
1.The main extruder adopts frequency speed controlling with high automation and stable per-formation.
2.The screws are made of the alloy steel and special craft,durable usage,high pressure,the screw life is longer.Adopting the building block structure and combining willingly according to the different demand.
3.The forced lubrication system,so that it can guarantee the equipment transmission life is longer.
4.Auto-temperature control system, make the temperature controlling more direct viewing and the parameter more precise.
5.Self-cleaning ,when stopping ,it can be cleaned without desassembling.
6.According to different screw design rate to full different technology request.
7.This equipment has the wide material,multi-shape products and flexible collocations.We can produce the different products according to the different models (pellet, flower,star , ring , moon , ball , stick,ainimal or grain )and collocations.
"Low cost, high profits" is the suitable generalization of Snack food business line, especially for puff snack food productioncan produce many kinds of snacks/puffedd snacks such as crispy rice flakes,core-filling snacks,cereal porridge,nutritional powder(instant porridge) etc.
Why choose us
1. Professional technology, we have been engaged in manufacturing food processing machine for many years, accumulating rich experience and enjoying high reputation.
2. Fast delivery and good service
3. All the machines are strictly inspected before making shipment.
4.automatic flour doritos corn tortilla chips making machine Provied basic formula
Our Terms and After-sale Service
1.Delivery time:30 days after we receive the deposits
2.Payment: 30% deposits, balance against copy of bill of lading or LC at sight
3.Installation and commision: seller will send 1 technician to buyer's factory, All expenses including visa, round trip tickets, daily accommodation will be on the buyer's account
4.automatic flour doritos corn tortilla chips making machine Warranty is for one year
5.Accessory and spare pats will be offered with the whole line
Salad fries screw.
1) high temperature resistance, no deformation at high temperature;
2) wear resistance and long life;
3) corrosion-resistant and corrosion-resistant;
4) high strength, high torque and high speed;
5) good machining performance;
6) small residual stress and thermal deformation after heat treatment.
Salad fries motor.
fried dough twist motor adopts the best brand in China.This motor is durable, durable and cheap.At the same time, our company can also use ABB, Siemens, schneider and other international brands as required by customers
Salad fries Control cabinet.
Machine Parts
Name: bugles extruder
Input Voltage:380V/50HZ
Power Consumption:22KW
Output:100-150Kg/h
Size:2.5×0.8×1.8m
Material:SS304
Equipment Introduction:
Machine consists of feeding system, extruding system, peeling systems, heating system, transmission system, control system. Advanced screw extrusion technology, the use of high temperature and pressure curing and extrusion molding the material, once completed. Host with frequency control, to ensure the stability of the production process. Product color, species diversity, looks beautiful, natural and realistic, delicate texture, materials widely used.
Main Features
Name:bugles molding machine
Input Voltage:380V/50HZ
Power Consumption:2KW
Output:100-150Kg/h
Size:3.0×0.8×1.5m
Material:SS304
Equipment Introduction:
Cutting machine with conveyor transport and cut off the two functions traction is generally used to cut long, long tubes and other shapes of small food, like salads, fries, pipe, expanded or extruded semi-circle and other food.
Machine Parts
Name: bugles frying machine
Input Voltage:380V/50HZ
Power Consumption:24KW
Output:100-150Kg/h
Size:4.0×0.8×1.5m
Material:SS304
Equipment Introduction:
Used to continuous fried foods.
Main Features
Name:bugles flavoring machine
Input Voltage:380V/50HZ
Power Consumption:3KW
Output:100-150Kg/h
Size:4.4×0.75×1.85m
Material:SS304
Equipment Introduction:
CONTACT ME .
manager :jack su
Phone/wechat id :00861524187803
skype:bestsales-jack
Pre-Sales Service
a). Supplier should trial run whole line at supplier's factory before shipment;
b). Supplier has to run the machine at least 1hour for each product;
c).automatic flour doritos corn tortilla chips making machine All raw materials for that trial run to be arranged by supplier at their cost.
After-Sales Service
a). Free consultation service before, during, and after sales;
b). Free project planning and design services;
c). Free debugging of equipment until everything is functional;
d). Free management of equipments long distance shipping;
e). Free training of equipment maintenance and operating personally;
f ). Free new production techniques and formulas;
g). Provide 1 year complete warrantee and life-time maintance service;
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