automatic eps foam moulding machine for polystyrene balls
1. Hydraulic System
Fast speed and differential pressure designing plan,the most speed approach 250mm/s.
2. Lock-mould
Hydraulic and mechanical lock mould designing,the pressure over than position of EPS machinery,meanwhile that is decrease the consumption of hydraulic system.
3. Control System
Adopt Siemens S7-1200 PLC and Windows touch-screen will be humanize and intelligentize.
German proportion valve and pressure sensor famous brand to control the valve’s open-range,
Not only the valve’s open-close traditional. Controlling on filling,steam,air-cooling,water-cooling
Achieved fast,steady,reliable,energy-efficient effect.
4. Steam System
Adopt pilot operated steam reducer and filter system let steam pressure steady.
German digital proportional valve control the valve open-range, ,meanwhile,the digital pressure
Sensor let the chamber pressure steady and energy-saving .
Piper using bypass designing come down the cycle time very effectively.
5. Pipe System
Design the inlet&outlet nearly the mould,come down the consumption,improve the running speed. Cooling water pipe with fast running valves around the mould,increase the square area of mould and cool come faster. That will let the product surface more flat and smooth.
6. Vacuum System
Adopt spray condenser will increase the vacuum effect and condensation rate. It achieved machine based on vacuum firstly,water cooling secondary .Product water contain rate less than 10%.
7. Fast Mould Change
Machine will be more efficient,faster,easier,simple with the change and download mould frame.Labor cost will be decreased ,the time for change mould frame reached 20-30 minutes.
8. One-Touch Mould Change
Based on the Fast Mould Change situation ,machine will improve the time of change mould within 5 minutes.Also the labor cost will be best decreased for factory.
9. Safe System
More hardware safe protect interconnect system, Siemens S7-1200 intelligent controller and software safe protect firewall system ensure the factory running more safety.
| Machine Type | High-Efficiency and Energy-Saving EPS Shape Moulding Machine | ||||
| Model | ST1214S | ST1417S | ST1618S | ||
| Data | unit | ||||
| Overall | mm | 5363*3310*4852 | 5363*3610*5152 | 5363*3710*5352 | |
| Mould size | mm | 1200*1400 | 1400*1700 | 1600*1800 | |
| Product high | mm | 350 | 350 | 350 | |
| Move Distance | mm | 1200 | 1200 | 1200 | |
| Rod | Diameter | mm | 80 | 100 | 100 |
| Quantity | pcs | 4 | 4 | 4 | |
| Cylinder | Quantity | pcs | 2 | 2 | 2 |
| Hopper | Capacity | L | 145 | 145 | 145 |
| Quantity | pcs | 2 | 2 | 2 | |
| Steam | Main inlet | DN | 100 | 100 | 100 |
| Pressure | bar | 6 | 6 | 6 | |
| Consumption | Kg | 5~6 | 5~6 | 5~6 | |
| Cooling | Main inlet | DN | 80 | 80 | 80 |
| Pressure | bar | 4 | 4 | 4 | |
| Consumption | Kg | 0~8.4 | 0~8.4 | 0~8.4 | |
| Vacuum | Connector | DN | 100 | 100 | 100 |
| Drainage | DN | 100 | 100 | 100 | |
| Air | Inlet | DN | 50 | 50 | 50 |
| Pressure | bar | 6 | 6 | 6 | |
| Consumption | m³ | 0.3~0.6 | 0.3~0.6 | 0.3~0.6 | |
| Hydraulic | Motor | Kw | 7.5 | 11 | 11 |
| Capacity | L | 400 | 400 | 400 | |
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