automatic chamber filter press XZ240/1250-30U purchased by Pakistan client for filter beet pulp in food industry

 automatic chamber filter press XZ240/1250-30U purchased by Pakistan client for filter beet pulp in food industry

1.Brief introduction of filter press:

Definition: The use of a special filter medium, the object to exert a certain pressure, making the liquid out of a mechanical equipment.

Function: the mixture of solid extracted, to achieve the role of solid and liquid separation.

Category:

A, filter classification: chamber pressure filter (chamber pressure filter) "and" belt pressure filter (belt pressure filter), diaphragm filter press, plate and frame filter press

B, structural classification: cantilever filter press and belt filter press

C, pressure classification: hydraulic compression, manual jack compression, mechanical compression

Science used: solid and liquid physical.

Subject: coal science and technology (a subject); mine mechanical engineering (two subjects); coal preparation machinery (three subjects)

History: The first filter press equipment appeared in the early 18th century, is used for chemical industry production.

The use of filter press:

Pharmaceutical, chemical, standard parts, pharmaceutical, metallurgy, non-standard screws, dyes, food, brewing, ceramics, oil refining, sewage treatment and other environmental protection industry.

Features: The filter plate has a stable performance, easy operation, safety, effort; metal tube by the seamless steel pipe processing, plastic plate casting molding, high temperature, high pressure, durable.

 2.Component of filter press:

The structure of the filter press consists of three parts:

Folding rack

The frame is the basic part of the filter press, both ends of the thrust plate and pressure head, both sides of the beam will be attached to the two together, the beam to support the filter plate, filter box and compression plate. In order to meet the high health needs, the rack needs to be wrapped with stainless steel. Package stainless steel technology can do reference, its quality can meet the needs of European customers.

A, thrust plate: it is connected with the seat filter press one end is located on the foundation, the chamber filter press the middle of the thrust plate is the feed

Hole, four corners and four holes, the upper corner of the hole is the washing liquid or press gas inlet, the next two corners for the export (undercurrent structure or filtrate outlet)

B, compression plate: used to press the filter plate filter, both sides of the roller to support the compression plate in the beam on the track rolling.

C, beam: is the load-bearing components, according to the use of environmental protection requirements, you can choose rigid PVC, polypropylene, stainless steel or new anti-corrosion coating coating.

Folding and pressing mechanism

Manual compression, mechanical compression, hydraulic compression.

A, manual compression: is a screw-type mechanical jack to push the compression plate will be pressed plate.

B, mechanical compression: compression mechanism by the motor (equipped with advanced overload protector) reducer, gear pay, screw and fixed

Nut composition. When pressed, the motor is turning, driving the reducer, gear to pay, so that the screw in the fixed silk mother in the rotation, pushing the compression plate will filter plate, filter box compression. When the compression force is getting bigger and bigger, the motor load current increases, when the protector set to the current value, to achieve the maximum clamping force, the motor cut off the power, stop the rotation, because the screw and fixed wire mother is reliable Of the self-locking helix angle, can reliably ensure that the work of the compression state, when returned, the motor reversal, when the compression plate on the briquetting, touch to the trip switch back to stop.

C, hydraulic compression: hydraulic compression mechanism composed of hydraulic station, cylinder, piston, piston rod and piston rod and pressure plate with

The structure of the hydraulic station is: motor, oil pump, relief valve (regulating pressure) valve, pressure gauge, oil, fuel tank. When the pressure is greater than the frictional resistance of the pressing plate, the pressing plate slowly presses the filter plate, and when the pressure is greater than the frictional resistance of the pressing plate, when the pressure is greater than the frictional resistance of the pressing plate, When the pressure is set to the pressure set by the relief valve (indicated by the pressure gauge pointer), the filter plate, the frame (plate and frame) or the filter plate are pressed and the relief valve starts unloading. , Cut off the motor power, pressing the action is completed, when the return valve, the pressure oil into the cylinder of the rod cavity, when the oil pressure to overcome the friction plate compression, the compression plate began to return. Hydraulic compression for the automatic packing, the compression force is controlled by the electrical contact pressure gauge, the pressure gauge upper limit pointer and lower limit pointer set in the process of the required value, when the pressure reaches the upper limit of the pressure gauge, the power Shut down, the pump to stop the power supply, due to the oil system may produce leakage and leakage caused by the pressure drop, when the lower limit to the pressure gauge pointer, the power is connected, the oil pump began to pressure, the pressure reaches the upper limit, The oil pump stops the oil supply, which circulates to achieve the effect of ensuring the compression force during the filtration of the material.

Folding filter mechanism

The filter mechanism is composed of a filter plate, a filter box, a filter cloth and a pressing diaphragm. The filter plate is covered with a filter cloth on both sides. When the press diaphragm is to be arranged, a group of filter plates is composed of a diaphragm plate and a side plate. Diaphragm plate on both sides of the substrate covered with rubber diaphragm, diaphragm coated with a filter cloth, the side plate that is ordinary filter plate. Material from the thrust plate on the material into the filter chamber, the solid particles because of its particle size is larger than the filter medium (filter cloth) aperture was trapped in the filter room, the filtrate from the bottom of the filter plate out of the liquid outflow. Filter cake needs to be squeezed, in addition to the use of diaphragm pressure, but also with compressed air or steam, from the washing mouth access, air flow to filter the water in the filter cake to reduce the moisture content of the filter cake.

(1) filter mode

The filtrate flows out in a clear flow filter and undercurrent filtration.

A, bright flow filter: the bottom of each filter plate out of the hole with water Tsui, the filtrate intuitively from the water Tsui out.

B, undercurrent filter: the bottom of each filter with a liquid channel hole, a number of filter plate out of the liquid hole into a liquid

Road, from the thrust plate below the outlet hole connected to the pipeline discharge.

(2) washing method

When the filter cake needs to be washed, there is a one-way wash and two-way washing, dark flow one-way washing and two-way washing.

A, bright flow one-way washing is, wash liquid from the thrust plate of the lotion into the hole in turn, through the filter cloth and then through the filter cake, from the non-porous filter plate outflow, then the hole out of the water nozzle is closed State, the outlet of the non-perforated nozzle is open.

B, bright flow two-way washing is, the lotion from the top of the push plate on both sides of the lotion into the hole has twice washed, that is, wash the first side of the washing and then from the other side of the washing, Angle direction, so called two-way cross-washing.

C, dark flow unidirectional flow is, the lotion from the thrust plate of the lotion into the hole in turn into the perforated plate, through the filter cloth and then through the filter cake, from the non-porous filter plate out.

D, undercurrent two-way washing is the lotion from the top of the board on both sides of the two wash into the hole has two washing, that is, washing from the side of the washing, and then from the other side of the washing, the export of dipping Direction, so also called the undercurrent bidirectional cross-washing.

(3) filter cloth: filter cloth is a major filter media, filter cloth selection and use of the filter effect has a decisive role in the selection of the material according to the PH value of the filter, solid particle size and other factors use the appropriate filter cloth Material and aperture to ensure low filtration costs and high filtration efficiency, use, to ensure that the filter cloth leveling is not discounted, aperture flow.

3.Structural features of filter press:

1, the use of advanced Australian technology, beautiful appearance.

2, structural rigidity, smooth operation, low noise.

3, the configuration of the advanced concentration of pretreatment equipment, (the sludge flocculation effect is good) low operating costs.

4, gravity dehydration area configuration of the advanced distributor, so that the distribution of materials to extend the life of the filter belt.

5, with a long gravity dehydration zone and wedge dehydration area, material dehydration fully, to ensure that the material will not overflow in the press area.

6, the roller arrangement of scientific orderly, gravity dehydration, wedge dehydration, squeeze dehydration were discharged, do not interfere with each other, squeeze dehydration roller diameter ratio, dehydration effect is good. So the production capacity, energy efficient.

7, from the feed to the discharge of mud cake continuous operation of a high degree of automation, according to the need to set plc interface, easy to focus on computer control.

8, power transmission mechanism using mechanical or variable frequency stepless speed regulation, large speed range, wide adaptability.

9, filter belt with a reliable backwashing device to ensure that the filter with the dehydration effect.

10, the use of pneumatic tension and pneumatic automatic correction device to ensure the safe operation of the filter belt.

11, safe and reliable operation, the use of infrared security and a full range of emergency safety stop device.

12, according to different materials configured with different structures of the filter with high precision filter.

4.Dehydration applications:

1: filter press as a mature dehydration equipment, is widely used in the field of environmental protection, sewage sludge treatment has become an important equipment.

2: sludge mechanical dehydration is to remove the capillary water between the sludge particles, ordinary mechanical dehydration sludge moisture content is often 65% -80%, was mud cake.

3: mechanical dehydration equipment in the past mainly with belt filter press, plate and frame filter press and decanter centrifuge, are now commonly used filter press, vertical hydraulic filter, diaphragm and high pressure plate machine.

4: Sludge dewatering can greatly reduce the accumulation of sludge and save the cost of transportation. When the sludge is composted, sludge dewatering can ensure the composting smoothly (composting process Generally require a lower water content of sludge); if the sludge incineration, centralized treatment, sludge dewatering rate can greatly reduce the heat consumption, reduce the cost of hazardous materials.

5: However, the sludge composition is complex, the relative density is small, the particles are smaller, and often the colloidal state, determines its difficult to dehydrate the characteristics, so far so far. In addition to ultra-high pressure vertical hydraulic filter, the rest The filter press increases the drying process to reduce the residual oil (liquid) rate.

6: belt filter press low power consumption. Plastic plate and frame filter press filter water content is low, but the decanter centrifuge on the sludge flow fluctuations adaptability, good sealing performance, handling capacity, small footprint. China's past sewage treatment plants are mostly used centrifuge, belt filter and plate and frame filter press, small sewage treatment plant generally use concentrated dehydration machine. Is now commonly used box filter press, diaphragm filter press, and ultra-high pressure vertical hydraulic filter, its unique technology, is the ideal equipment for sludge dewatering.

5.All types technical parameters of filter press:

6.Pictures Show of filter press:

Zhengzhou Toper is the leading supplier of industrial eqipment in China,and also the professional export and service provider of fitler and separation equipment.Also ,we focus on full service for filtering project from desigh to after -sale service and fast supply of spare parts.

All of Toper's products:

1. Program-controlled automatic filter press

2. Membrane filter press

3. Hydraulic compress filter press

4. Mechanical compress filter press

5. Jack filter press 

6. Cast iron plate and frame/chamber filter press 

7. Stainless steel plate and frame filter press

8. Round plate filter press

9. Cotton cake filter press

10. Cardboard filter press 

11. DY belt filter press

12. DYX high pressure belt filter press

13. DNY rotary drum thickning/dehydrating belt filter press

14. Triple-belt thickning and dehydrating filter press

15. SS type three-foot upper discharge centrifuge

16. SD type three-foot and filter bag hoist discharge centrifuge

17. PD type filter bag hoist discharge centrifuge 

18. Centrifuge of up discharge, three foot, clean series SSB

19. SX type manual top discharge centrifuge

20. PS type manual top discharge centrifuge

21. SGZ type automatic scraper bottom discharge centrifuge

22. PGZ type scarper bottom discharge centrifuge

23. LW series decanter centrifuge

24. Tubular centrifuge 

25. Multi-layer stainless steel frame filter

26. Bag filter

27. Diatomite filter 

28. Filter late

29. Filter cloth

30. Vacuum disc filter

1.We have professional person on line to advise you the most suitable type of machie  according to your requirement.

2.Provide you comprehensive.easy-understanding and detail information and technical data about the machie you interested;solve your confusions or questions about the machine 

3.Arrange the schedule if you pay a visit to our factory

4.Send our technical engineer to your area guid the installation,debugging ,training workers and solve the problems if rquired.

We provide you reliable and fast package and variety kinds of transportation way to insure you get the goods in time and safely.

 How to order filter press:

1.Select the model,plate and fram material,pressing mode and filtering form by considering the filter press introduction and parameters.

2.According to your products,select open flow and close flow ,washable or non-washable,and specify the conditions in the contract.

3.The unit is provided without pump.To order the unit complete pumps,state it in the contract.

4.Our company can supply non-standard model to meet your special demands.

automatic chamber filter press XZ2401250-30U purchased by Pakistan client for filter beet pulp in food industry

automatic chamber filter press XZ2401250-30U purchased by Pakistan client for filter beet pulp in food industry

automatic chamber filter press XZ2401250-30U purchased by Pakistan client for filter beet pulp in food industry