auto parts brazing furnace 1200c vacuum muffle furnace
auto parts brazing furnace 1200c vacuum muffle furnace
custom made radiator vacuum brazing furnace,vacuum Al-soldering furnace
Vacuum brazing is carried out in the absence of air, using a specialized furnace, and delivers significant advantages: extremely clean, flux-free braze joints of high integrity and superior strength. Improved temperature uniformity when heating in a vacuum, and lower residual stresses due to slow heating and cooling cycle, results in significantly improved thermal and mechanical properties of the material. Other benefits of vacuum brazing include heat treating or age hardening of the work piece as part of the metal-joining process, all in a single furnace cycle. Like conventional brazing, vacuum brazing is easily adapted to mass production.
-No oxidation, no weld flux, no pollution, no air hole;
-Low temperature brazing, high temperature brazing, continuous brazing;
-It works on Titanium (Ti), Zirconium (Zr), Niobium ( Nb), Molybdenum (Mo) refractory metal alloys and dissimilar metals too;
-High automation, easy operation, easy maintain.
Name | Parameter |
High temperature vacuum soldering furnace | Brazing usage / soldering usage |
Model | Horizontal / Vertical |
Ultimate vacuum | Custom made |
Pressure rising rate | 0.5pa/h |
Max temperature | Custom made |
Temperature uniformity | ±3℃ / ±5℃ |
Heating power | Custom made |
Temperature control method | Intelligent programmable temp controller |
Control method | PLC auto/manual interlock protection |
Max gas charging pressure (absolute pressure) | Custom made |
Main technical data of high temperature vacuum brazing furnace | |||||
Model | Effective working dimension (mm) | Max temperature (C) | Ultimate pressure (pa) | Pressure rising rate (pa/h) | Temperature uniformity (C) |
RVB-459 | 450x450x900 | 1300 | 8.5x10-4 | 0.5 | ±3 |
RVB-559 | 500x500x900 | 1300 | 8.5x10-4 | 0.5 | ±3 |
RVB-669 | 600x600x900 | 1300 | 8.5x10-4 | 0.5 | ±3 |
RVB-6612 | 600x600x1100 | 1300 | 8.5x10-4 | 0.5 | ±3 |
RVB-7712 | 700x700x1200 | 1300 | 8.5x10-4 | 0.5 | ±5 |
RVB-8716 | 800x700x1600 | 1300 | 8.5x10-4 | 0.5 | ±5 |
Custom-made | Custom-made | Custom-made | Custom-made | Custom-made | Custom-made |
Application fields:
·Automobile industry (SCR brazing-Selective Catalyst Reduction, EGR brazing-Exhaust Gas Recycle, oil radiator brazing, plate fin oil cooler brazing, heat exchanger brazing)
·Aviation industry (Aero engine parts, honeycomb seal ring brazing, cellular brazing, engine fuel manifold brazing, stainless steel heat exchanger brazing, compressor stator brazing, Inconel alloy parts brazing)
·Air separation plant (impeller brazing, compressor intercooler brazing, regenerator brazing)
·Engineering machinery ( bit brazing, diamond tools brazing)
Q:Are you a factory?
A:Yes,We are China leading vacuum furnace manufacturer ,It was formerly known as China National Vacuum Research Institute. Our factory is covering an area of over 10,000sq.m.We have powerful R&D team and manufacturing facility.
Q:What kind of vacuum furnaces do you have?
A:We make all kinds of vacuum furnaces, widely used in materials, IT, metallurgy ,machinery
and so on ,especially industrial vacuum furnaces: vacuum sintering furnace, vacuum brazing furnace, vacuum heat treatment furnace (hardening, quenching, annealing, tempering, nitriding, carburizing), vacuum induction melting furnace, laboratory vacuum furnace, induction furnace.
Q:Do you have customization or OEM service ?
A:We can provide the regular and standard model sizes, at the same time, we can customize furnaces as product ,work piece size, and temperature requirement .Meanwhile, we offer OEM service under the strict industrial standard.
Q:What kind of quality standard dose your furnace follow?
A:Firstly, we are ISO9001:2008 and CE certified factory, All the processes are strictly following the standard of the metallurgy process. In the factory, we have about 10 employees that work in the quality assurance department. We control the furnace quality in our factory as below:
1st step : Internal inspection (such as the supply chain management
,in-process quality control and final quality assurance which are executed by our QC engineer according to the technical contract)
2nd step: Pre-acceptance standard (buyer send engineers to check or entrust the third party to do in our factory,)
3rd step: Site acceptance(After the installation of vacuum furnace in user’s factory, we sign the reception report )
Q: Is it hard to operate &maintain?
A:Our furnace has the PLC controller and intelligent programmable temp. Controller, user can use touch screen to set curves, auto/manual switch interlock, auto &monitor system, it is easy to operate. We prepare enough spare parts for user and on line technical support.
Q:Can you serve customer oversea like installation and debugging ?
A:Yes,we can dispatch our engineer to your city for installation and debugging or other service. Meanwhile,we will offer relevant documents: The plan of equipment, Foundation condition graph, The layout of equipment, Electric control system schematic diagram, Main accessories operating instructions & qualification and on.
Q:How about training ?
A:Buyer sent operator to our factory to get trained about the furnace operation; Our engineers offer training in the users working site.
Q:What about payment terms?
A:L/C, T/T, and so on.
Q:How long is your furnace warranty period ?
A:Since passing the site acceptance ,it has 12 months warranty period .
Q:How to get quick quotation from us?
A:Please offer us the treating material, the work piece size, max. Temperature, heating zone dimension, vacuum degree and other special requirement. Then we can quote you ASAP.
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