Wastes pyrolysis plant with 10 ton capacity, equipmented with safety device(fire fight device) and advanced dedusting system, which will guarantee safety and no pollution in production. This patent pyrolysis plant can be used to process waste tires, waste plastics, acrylic wastes, oil sludge, oil sand and other wastes recycling.
1. Feed scrap tires into the reactor. After feeding, close the boot door, and seal it with bolts.
2. Heating. Heat the reactor, with coal, gas, or oil. That depends on your choice.
3. Reacting. With the temperature increases, oil components of waste tires will be evaporated to oil gas. The oil gas will automatically move out of the reactor, into the multiple stage separator, which will automatically separate the residue oil from oil gas. The residue oil will be collected in the residue oil tank. The oil gas will automatically go to the tube type condenser to cool. After cooling, oil gas will become liquid phase and received by the receiver.
4. Tail gas will go into the water seal tank, which is to collect the tail gas temporarily and safely. On the outlet of water seal tank, there is a flame arrester, to prevent the tail gas go back to the device. Finally tail gas will automatically go into the burning room, which is under the reactor, for heating the reactor.
5. The flue gas is purified by the strong atomization desulfurization tower. After removing the dust and sulfur from flue gas, finally the purified flue gas is discharged through the chimney.
6. Discharge carbon black.
Optional device:
The conveyor will convey the whole tires into the shredder for crushing. After crushing, whole tires will become scrap, around 5 cm size.
We can also manufacture small scale skid-mounted pyrolysis plant. No installation is required. Easy operation and it's very convenient to transport it.
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Q: Can tire and plastic be mixed to be processed?
A: Generally, we don't recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.
Q: What's the difference between continuous pyrolysis plant and intermittent pyrolysis plant?
A: They are different in the following aspects:
For the continuous type, the feeding of raw materials and discharging of slag are both automatic. While for the intermittent type, these two processes are manual.
For the continuous type, the feeding hole is very small, so the pretreating system is needed to cut the raw materials into small piece. While the intermittent type does not need this device.
The continuous plant can operate for some time without stop. While for the intermittent plant, the reactor must be cooled before the second batch.
Q: What's the usage of the Pyrolysis oil? Can it be used in vehicles?
A: (1) The pyrolysis oil is fuel oil and can be used as fuel in some heavy industry factories, such as glass factory, power plant factory, aluminum factory and so on.
(2) If you want to use the oil in vehicles, you may need the distillation plant. It can distill the pyrolysis oil into diesel.