Continuous Used Plastic Pyrolysis Plant
1. Product Pictures of waste Plastic pyrolysis plant
2. Product Description of waste plastic pyrolysis plant
1. Main Parts of Pyrolysis Plant
Reactor
Burning Room
Gas Separator
Condensers
Oil Tank
Cooling Tower
Sync Gas Recycling System
Waste Gas Burner
Smoke Scrubbers
Carbon Black Discharging System
2. Outstanding Features of XY-8 Pyrolysis plant
1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one
batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil,
longer lifetime, and easy to clean.
3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of
the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging
under high temperature, avoiding carbon black pollution, saving time.
5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and
the automatic safety devices.
6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and
preventing pollution.
7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and
easy to control the temperature.
8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent
energy-saving effect.
3. Feasibility Analysis for your reference:
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
B. Please modify relative prices according to your actual market conditions.
NO. | ITEM | DETAILS |
1 | DAILY CAPACITY | 10MT |
2 | Raw Materials | Waste tyres |
3 | Cost of tyres | 10T*1500¥/MT=15000¥ |
4 | Cost of Catalyst | 10MT*0.3%*5000¥/MT=150¥ |
5 | Labor (DAILY) | 4P*150¥/D/P=600¥ |
6 | Electricity & Water | 200¥ |
7 | FUEL COST | 0.45MT*1200¥/MT=540¥ |
8 | Other | 100¥ |
9 | Total Cost | 16,590.00¥ |
10 | Oil Income | 10MT*40%*4300¥/MT=17,200.00¥ |
11 | Steel Income | 10MT*13%*1400¥/MT=1,820.00¥ |
12 | Carbon Income | 10MT*35%*300¥/MT=1,050.00¥ |
13 | Gross Income | 20,070.00¥ |
14 | Daily Net Income | 20,070.00¥−16,590.00¥=3,480.00¥ |
15 | Monthly Net Income | 3,480/Day*25D=87,000.00¥ |
16 | Yearly Net Income | 87,000.00¥/M*11M=957,000.00¥ |
4.
Process Time of 10 tons Pyrolysis Plant | |
Feeding | 1~2h |
Heating | 9~10h |
Cooling | 3~4h |
Discharging | 1~2h |
Steel Pulling Out | 20minutes |
5. Raw Materials and Final Products and Its Usage.
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
The usage of the final products:
Steel wires: 12%-15% from tyres, to be sold or reprocessed.
Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries
or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial
carbon black N774, N660, N330 or color carbon after deep-process.
Pictures of the pyrolysis plant:
3. More Products for You to Choose
Company Show |
1. About us
2. Why Choose
ü Advantages
Less investment in equipment, efficient performance and simple production process are the
biggest advantages of our company. According to the actual situation in every country and district,
we have the capacity of series of machines for disposing scrap tire and plastic in 4 tons, 6 tons,
10 tons, 20tons and 30 tons of different units.
ü Factory Tour
3. Our Service
Pre-sales Service:
The wide product range enables us to provide our customers with machines or complete processi
ng plants.
Based on our customers’ request and budget, our experts make efficient, reliable solutions.
Following customers’ order we produce strictly, what’s more, before placing the order every custo
mer has the chance to visit RESEM working machines or complete plant in the site.
After-sales Service:
a. We have professional service staff who are responsible for your plants besides our sales
managers and technicians.
b. Engineers available to go overseas for plant installation.
c. Quality warranty period: one year for the main reactor of pyrolysis machines and lifetime
maintenance for completing machines.
4. packing and shipping
Packaging details | 1*40FR and 1*40HQ for 10 tons 2*40 HQ for 5 tons Weight: about 30tons All goods are packed with export standard package to make sure no damage during transportation. |
Detail details | about 30 days after receiving deposit. |
5. Certifications
6. Our Markets
Our products have been sold to Thailand, Malaysia, South Korea, Indonesia, India, Pakistan,
West Africa and Taiwan district, etc.
4.Contact Information