WPC profile machine for making WPC decking and wall panel by recycled PP/PE plastic and wood wastage
Wood Plastic Composite Machine/ WPC decking extrusion line /WPC products making machine.
The wood-plastic is a new kind of synthetic material which uses PVC,PP,PE resin or recycled plastic and plant fibre ( wood powder,chaff,straw etc.) as raw material and through the process of mixing,exrusion,calibrating,drawing off and cutting. This kind of wood-plastic materials are not only very similar with natural wood in appearance and feel,but also with the same characteristics as wood of excisable, planeable,sawable, unmatched grip,low bibulous rate, good moisture resistance, mothproof,mildew resistance,good resistance to acid and alkali,anti-corrosion, and it has the feature of fire resistance.The products are non-toxic,non-polluting,environment-friendly and save-energied, without formaldehyde, benzene and ammonia and other harmful substances.The wood-plastic products are widely used in outdoor floor,hydrophilic construction,balcony,landscape architecture,chairs and benches, fences, indoor doors and windows, furnitures, etc.
Plastic material | recyccled PP/PE plastic |
Wood material | wood powder from rice husk/straw,wheat husk/straw,wood sawdust,wastage wood |
Percentage of plastic | 25-30% |
Percentage of wood powder | 50-70% |
Final product | WPC decking, WPC wall cladding, WPC pergola profile, WPC fence profile, and other WPC construction profiles |
Production process | raw material--mixing--granulation--extrusion and molding--surface treatment |
Production flow for WPC machine/wood plastic composite machine/Plastic wood decking machine
1, Preparing the material:
wood powder material: 80-100mesh wood powder, it can be made from wood sawdust, rice husk, rice straw, wheat husk and straw, cotton staw and agriculture wastage. machine need is wood crushing and pulverizer machine
plastic material: recycled PP/PE plastic after washing and crushing into flakes. machine need is plastic washing and crushing line.
2, WPC material mixing and granulating for WPC machine/wood plastic composite machine/Plastic wood decking machine
Mixing: put all the material into the mixing machine, such as PP/PE recycled flakes, wood powder, chemical additives
Granulating: it is important to use a high quality granulating machine to make WPC granules, moisture exhuasting system is necessary for granulating process.
3, WPC products extrusion-molding-surface treatment
Extrusion and molding:Our conical double screw extruder is specially designed for high quality WPC products extrusion, it can make WPC material fully mixed and melted and uniform,equip with good deisgned mold and calibration, online cutting device, our Wood plastic WPC profile machine can make good WPC products, such as decking prodfiles, garden profiles, chair profiles, pergoza profiles, railing system profiles.
Surface treatment: sanding, brushing and embossing process can make the WPC products with nature wooden grain which is good accepted by customers.
WPC granulation machine
WPC profile extrusion line
it can do amazing 3D embossing design
High quality molds for WPC production, you can change mold for making different WPC products by the same WPC machine line.
We provide turnkey project for complete WPC production,auxiliary devices are avaliable, such as sanding machine, embossing machine, brushing machine, laminating machine, engraving machine
this wood powder crushing and milling machine can work for wood sawdust, rice husk, rice straw, it can make the wooden fiber into wood powder for 80-120mesh.
if there is high moisture in the wood powder, we can also equip this wood powder drying machine for you.
If you want to use recycle plastic for making WPC products, we can also equip for you the Plastic washing and crushing recycling machine
If your recycle plastic with high moisture and low density, we suggest you equip the plastic drying and agglomeration device as above picture
Mixing machine is necessary for WPC production, it can mix wood and plastic and chemicals into uniform mixing
if customer like high capacity and automatical mixing system, we can equip above auto dosing and mixing system for 1.6tons per hour automatical mixing.
A mix of natural wood and plastic fiber forms wood-plastic composites. These help in reducing the overall weight of a vehicle, and in turn, it enhances its fuel efficiency. Wood plastic composites are a low-priced and eco-friendly substitute to plastic and steel components in construction applications. Hence, their demand is constantly growing in the market.
The wood-plastic composites market is segmented by types: Polyethylene (PE), Polypropylene (PP), Polyvinyl Chloride (PVC) and others. Polyethylene based wood plastic composites dominate the industry. The building & construction products segment is regarded to be the largest consumer of Polyethylene and Polyvinyl Chloride wood-plastic composites. The automotive components segment comes in next where wood-plastic composites are used in the making of lightweight automotive components
Based on their application, this market has been segmented into building & construction products, decking, fencing, industrial & consumer goods, automotive components, and others. Among these, the building and construction segment appeared as the largest in the global wood-plastic composites market.
Description of WPC machine/wood plastic composite machine/Plastic wood decking machine
1, New product: The wood-plastic is a new kind of synthetic material through the process of mixing,exruding,calibrating,hualing off and cutting,
2, Material: uses PVC,PP,PE resin or recycled plastic and plant fibre ( wood powder,chaff,straw etc.) as raw material.
3, Advantages: This kind of wood-plastic are not only very similar with natural wood in appearance and feel, but also have the same characteristics as wood of excisable, planeable,sawable, unmatched grip,low bibulous rate, good moisture resistance, mothproof,mildew resistance,good resistance to acid and alkali,anti-corrosion, and it has the feature of fire resistance. The products are non-toxic,non-polluting,environment-friendly and save-energied, without formaldehyde, benzene and ammonia and other harmful substances.
4, Application: The wood-plastic products are widely used in outdoor floor, close to water construction,balcony,landscape architecture,chairs and benches, fences, interior doors and windows, furniture, etc.
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