Used Post Weld Steel Tempering Electric Heat Treatment Furnace Induction Quenching Hardening Machine

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Used Post Weld Steel Tempering Electric Heat Treatment Furnace Induction Quenching Hardening Machine (JLCG-100)

       The Vertical solid high-frequency quenching machine is one of the complete set induction heating equipments of our company.

       It mainly applied processing axis class and the gear components, but also the plate class components and the peculiar part. It adjust the high/medium/ultrasonic frequency power source, using the spray coolant conditions, can meet factories' normal request. For the hydraulic pressure actuation, the electrical control semiautomatic machine, mainly used in quenching, annealing or the fire working procedure, it has manually, semi-automatic, and full-automatic function, simple operation and easily to learn.

Part 1 : JLCG-100KW Induction Heating Machine

Main Feature

• Ultrahigh series: high frequency, able to heat Φ 0.1mm work-piece.
• Small size, light weight, low failure rate and conservation of energy. (which can save the power by 70% as compared with glass-ceramic vacuum tube high frequency heating machine)
• It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.
• About ten types fault protection and display of over-current, over-voltage, water shortage and phase missing can provide higher reliability and durability.
• It is applied to the welding of coupler and inserts used in metal glass manufacturing as well as electric appliance and electronics industries, non-contact welding of internal parts of small-size relays, high-pressure refrigerating parts, headwear decorations, metal ornamental articles an art wares.

Technical Parameters

Main Parts Introduction 

• Germany SIEMENS INFINEON IGBT Module. ( 100kHz-1.1MHz oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
• Japan Nichicon electrolytic capacitor. ( filter capacitor )
• Imported transistor integrated block.
• All water pipe use thermostability, High pressure resistance best quality material.
• Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers. 
• International advanced all-solid-state semiconductor power devices.
• Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
• Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.

JLCG-100KW Machine Photos

Front panel 

Part 2 : CNC Quenching Equipment

Main Feature

1. Quenching time is short, parts of the HRC value can be adjusted.
2. The workpiece rotation set any speed of any interval to meet the coaxial diameters different.
3. Quenching range size accurately.
4. Part layer deep meet the technical requirements, similar to non-oxidative quenching (if required can also be quenched in the protective atmosphere).
5. Low quenching deformation.
6. Reproducible well in the process.
7. Easy to quench multiple local of workpiece.

Technical Parameters

Machine Photos 

Inside Details Photos

Front panel  

Working Video

Other Applications

Plywood case:

Size: 2300*980*2130mm 920kg

    Dongguan Jinbenlai Electromechanical Device Co.,Ltd founded in 1996, be the first listed company in the induction heating industry in 2015 at Qianhai Equity Trading Center, which is engaged in R&D, production and sale of solid Induction heating machine professionally.

    Our machines are widely applied in metal heating, brazing, melting, forging, heat treatment, hardening, annealing, shrink fitting and so on, from 3kw to 1500kw deliverable output power with 0.5KHZ to1.1MHZ operating frequency range. 

All our products are divided into four major series according to the frequency.

• Ultrahigh Frequency series (JLCG): 100KHZ-1.1MHZ 
• High Frequency series (JL): 30KHZ-100KHZ
• Super-audio Frequency (JLC): 10KHZ-30KHZ
• Medium Frequency (JL): 0.5KHZ-20KHZ