Ultrasonic Solvent Cleaning Machine of Vapor Degreasing for Ultrasonic Solvent Steam Cleaning With Auto Lift_Vapor Condensation

Ultrasonic Solvent Cleaning Machine of Vapor degreasing

01: Equipment introduction

KLE-1006AR Ultrasonic Solvent Cleaning Machine of Vapor Degreasing is single tank (or separated into dual chambers) ultrasonic agitation vapor cleaning with automatic lifting system, using today’s most advanced ultrasonic technology of high “Q” transducer and world famous brand electronics, reasonable design, reliable and high efficient performance, have character of quick drying after solvent cleaning, coupled with suitable cleaning basket driven by auto lifting elevator, can achieve the optimal cleaning effect and convenient operation, Ultrasonic Solvent Cleaning Machine is widely used in cleaning of precision metal parts, electronic parts, optical glass and etc  solid industrial components in removing oil, grease, wax, flux and other various contamination

Ultrasonic Solvent Cleaning Machine of Vapor Degreasing is consisted by ultrasonic generators (power box), transducers, condenser system, liquid level controlling device, auto lifting system and etc, ultrasonic generator produce electromagnetic signal, generate over 20khz ultrasonic electric signal and transfer to ultrasonic vibrators, ultrasonic vibrators convert the electromagnetic signal to mechanical vibrating, that’s to say an energy into another energy, the cleaning tank is loaded cleaning Solvent and cleaning parts, the refrigeration system produce cold air into condenser tube mounted at the top of cleaning tank to prevent the Solvent vitalization, and Solvent vapor is freeze by powered condenser tube, in this area, the Solvent vapor is transferred into liquid in recovering, in addition, the cleaning parts are quickly dried in cooling environment, the auto lifting system transmit the cleaning parts in ultrasonic chamber, vapor chamber, Condensing zone, load and unloading window, the the whole process is completed in a closed space, which is effective avoid solvent vapor leakage  

02: Cleaning parts: precision metal parts, electronic parts, optical glass, PCB, and etc

03: Cleaning Solvent: trichloroethylene, trichloroethane and other non-flammable organic solvents

04: Cleaning process: Manual loading→ultrasonic cleaning→Vapor cleaning→freeze dry→Manual unloading

05: Machine parameter

051:ultrasonic cleaning chamber (low half)

 052: Vapor cleaning Chamber (top half)

0521: top vapor cleaning chamber

 0522: Air-conditioning system

 0523.Water separator 

 0524.Electric system 

 0525.Spare parts

06: machine overall parameter 

Ultrasonic Solvent Cleaning Machine of Vapor Degreasing has customzied #1: Size #2: Configuration, please advise us your proposals for any detailed amendments in improvement for your practical cleaning application

Ultrasonic Solvent Cleaning Machine of Vapor Degreasing is automatic single tank of Ultrasonic cleaning+Vapor cleaning+auto transmission basing on manual loading and unloading

How Vapor degreasers work?

01:Solvent degreasing

Involves the exposure of a work piece to pure solvent vapors released by a boiling solvent, the work piece is usually suspended in  the vapors just above the boiling solvent, when the warm vapors touch the comparatively cool work piece, a condensing action occurs which dissolves the contamination and flushes it away as it runs off the parts, this cleaning action will continue until the work piece and the solvent vapor are the same temperature,
Beyond this basic procedure a number of additional cleaning operations are often used, including immersion rinsing, ultrasonic cleaning, spray under immersion, and part agitation, the degreaser styles depicted here can operate with n-propyl bromide, chlorinated solvents,

02: Degreasing applications

Although water-based cleaning systems are effective in many applications, some aspects of aqueous-based cleaning can make it impractical or unusable for certain cleaning application, solvent degreasers are used for removal of petroleum based oil, grease, wax and other stubborn solvent-soluble soils from nearly any non-porous surface, they are also very effective at precision-cleaning highly sensitive parts contaminated with dust, fingerprints, and other air-borne contaminants, vapor degreasers are commonly used to clean, machined parts, electrical and electronic subassemblies, intricate metal and plastic components, artificial joints, lenses, and a wide variety of other products prior to further processing, assembly, inspection, or packaging, nearly any part can be cleaned in a solvent degreaser without concern for quality control issue like part oxidation, effective drying, and water spots, because no water is used in the process

Safety control and solvent retention systems

All solvent degreasers depicted here are designed to meet or exceed the latest EPA guidelines for

03: Safety and solvent retention

031: Safety controls

Every style includes safety interlocks which interrupt the machine’s operation if the system runs low on liquid, high on vapor, or if the temperature in the cleaning compartment rises significantly above the boiling point of the solvent, additionally, power to the spray pump will be interrupted if the vapor level drips by more than four inches

032: Solvent retention systems

One of the prime objectives in degreaser-design is solvent efficiency, retaining the vapors within the machine is important for worker safety and economic operation; several factors effect the overall efficiency of system:

033:The primary cooling system:

A multiple pass perimeter cooling coil is used as a heat exchanger to condense the vapors, creating a sustainable vapor zone, the primary coil must be maintained at a temperature that will cause the vapors to readily condense, this function can be performed by directly refrigerating the coils, or by
passing the chilled water through it

0331:On refrigerated machine:

On systems with integral refrigeration, a direct-expansion refrigeration system is attached directly to the primary cooling coil, the refrigeration system operates continuously, removing the precise amount of heat required to ensure proper vapor condensation

0332: On water-cooled machine:

On water-cooled vapor degreases, a coolant flows through the primary cooling coil, if a constant supply of cool water is available, the machine can operate on water along, more commonly however, to save water and to assure constant temperature, a combination of coolant and water is circulated through a refrigerated water chiller, the water chiller may be dedicated entirely to one degreaser, or it many be serving the cooling requirements of other equipment simultaneously, water-cooled degreasers that are connected to a water chiller perform as efficiently as refrigerated machine

034:Secondary cooling system:

The secondary cooling system consists of an additional cooling coil that is mounted directly above the primary cooling coil and maintained at sub-zero temperatures, creating a cold blanket of air which further reduces solvent consumption, EPA guidelines call for freeboard chiller on vapor degreasers containing trichloroethylene, perchloroethylene, or methylene chloride, given that a properly-designed freeboard chiller will reduce evaporative losses by 30% to 45%, the cost of a freeboard chiller can easily be justified as solvent-saving measure with a short payback period, regardless of whether the degreasing fluid is a chlorinated solvent or a nearly developed fluorinated solvent

035: Freeboard ratio:

Freeboard is the area within the machine above the vapor zone, the freeboard ratio compares the with of the of the top opening of the machine to the freeboard height (the height of the area above the top of the vapor zone, higher freeboard ratios have been demonstrated to aid in solvent retention, all standard KEEPLEADER vapor degreasers includes freeboard ratios between 1:1 and 1.25:1, freeboard ratios between 1.25:1 and 1.5:1 are offered to customers

036: Drop-seal cover:

Unlike common sliding covers that leave gaps around their perimeter, this unique cover is designed to roll into place and seal the work chamber from the atmosphere, virtually eliminating evaporative losses during downtime

Ultrasonic Solvent Cleaning Machine of Vapor Degreasing is professional Vapor degreaser, which will make to order basing on your preferred configuraton and size, please contact  Ms Helen by sales (@) keepleader.com for its detailed confirmation