Plastic pyrolysis involves subjecting plastic to high temperature of 400 to 450 degree Celsius, in absence of oxygen. In case of oxygen is present plastic will start burning. During pyrolysis plastic breaks down into smaller molecules of pyrolysis oil, pyrolysis gas and carbon black. Pyrolysis is great a way of recycling waste plastics. This plant can also used for waste tire recycling.
Compared with burning these waste , pyrolysis them is not only environmental friendly , but also bring you high profit .
A step by step overview of the tyre pyrolysis process
The following steps broadly describe the tyre pyrolysis process:
1. Pre-treatment: Usually the tire diameter is within 1400mm, then no need pretreat the tires , we can feed the tires into the reactor directly with our auto feeder. if the tire diameter is above 1400mm , then the tires need to be cut into pieces by tire cutter.
2. Feed in system: The pre-treated tyres are loaded into a the auto feeding system where they are fed into the reactor.
3. Heating the tyres in the reactor: After the tyres are fed into the reactor, they are heated (or
‘cooked’) in the absence of oxygen. Each pyrolysis plant will follow its own heating
process. At lower temperatures more liquid products are produced and at higher temperatures
more gaseous products are produced.
4. This produces four products: The end products are a char, oil, syngas and scrap steel.
Technical Parameter
Item | Contents | |
Input-Raw Materials | Waste tire/rubber/Medical waste/MSW | |
By-products | Fuel oil, carbon black, steel wire, syngas | |
Model | Reactor size | Capacity |
HY2200*5500 | 5 Ton/Batch | |
HY2200*7500 | 7 Ton/Batch | |
HY2600*6600 | 8 Ton/Batch | |
HY2800*6000 | 9 Ton/Batch | |
HY2800*6600 | 10 Ton/Batch | |
Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | |
Thickness | 14mm/16mm/18mm | |
Weight | 15T-35T | |
Power | Average 15KW/h | |
Space needed | 300-400 square meters (Width:10m, Length:30m-40m) | |
Labor needed | 3-4 workers | |
Density of oil | 0.89g/cm3 | |
Combustion value | 44.30KJ/KG | |
Note: | We supply customized mini plant: 10kg plant, 1ton plant for customer trial operation. |
HUAYIN Environment Pyrolysis Technology Advantages
|
Integrated design waste pyrolysis plant in Finland
1. Reactor made of Q245R boiler steel plate, 16mm/18mm thickness.
2. Integrated design condensing system and dedusting device shorten the installation time and the welding quality can be ensured. besides , it is easy for transportation.
3. Pyrolysis oil can be used for heating the reactor , one set machine need 3-4 oil burners.
4 we have different grades dedusting devices to meet different countries emission standard.
5. A serious of safety devices to ensure the machine working smoothly.
6. Tail gas (can not be turned into liquid oil but combustible oil gas ) are go back to the furnace for second burning as heating fuel to heat the reactor , thus to prevent pollution.
Tyre /Plastic Pyrolysis machine in Thailand
1. For the batch type pyrolysis plant, The tires no need pretreatment , can be put into the pyrolysis reactor directly.
2. we will send engineer to guide installation and training workers operate the machine.
3. One year warranty.
Profit Analysis
(Take Mexico for example) (per day) |
|||
Cost |
|||
Item |
Quantity |
Unit Price(USD) |
Total(USD) |
Used tyre |
10Ton |
42 |
420 |
Fuel |
Crude oil |
0 |
.0 |
Electric |
300kw |
0.2 |
60 |
Salary for worker |
4 workers |
61/ day/ person |
244 |
Total cost |
724 |
||
Return |
|||
Item |
Quantity |
Unit price (USD) |
Total (USD) |
Crude oil |
4.5Ton |
550 |
2475 |
Carbon black |
3Ton |
20 |
60 |
Steel wire |
1.5Ton |
192 |
288 |
Total return |
2823 |
||
Gross profit |
2099 |
1.Huayin’s plants enjoy one-year guarantee, after which, we still offer lifelong technical support for your plant.
2.Our After-sales Service Department will pay you regular visits for any feedback, opinions or suggestions. For any question, just call:+86 371-55917087.
3.For any tiny plant problem you cannot solve after one-year guarantee finishes, please feel free to Email or call our salespeople, who will wholeheartedly help you solve your problem.
For problems that cannot be solved via email or phone-call, our engineers may be dispatched to do plant maintenance and debugging (which usually takes as short as one day) until your plant resumes normal operation. Such service shall be paid at your expense after one-year guarantee finishes.
Profitable HUAYIN waste plastic to fuel oil pyrolysis machine with CE
1. Delivery time - It will be 25 working days after received the deposit.
2. Installation and Training- Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your workers.
Q1 : IS that possible to be your agent or distributer ?
Yes , of course , we are glad to work with you to develop the market.
Feel free to contact with us to get more information .
We are the OEM manufacturer for pyrolysis and distillation machine , we are developing partners to occupy our market.
Q2. How to ensure the delivery time ?
We have modern high automation production lines , usually it is just take 5 days to finish producing one set machine.
Moreover , we have prepared machines in our workshop , urgent orders can be negotiated .
Q3. What is your payment terms ?
The Payment terms can be EXW , FOB , CIF , CFR , L/C terms etc.
Other terms can be negotiated.
Q4. Do you provide oil samples ? What is the delivery time ?
Yes , OIl samples can be provided . The delivery time shall be 5 working days.
Q5. Do you produce portable size machine ?
Yes , the smallest capacity is 10kg protable size , we can produce it according to customer requirement.
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If you are interested in the Turnkey project Garbage waste household recycling to oil equipment, welcome send us inquiry to get more details and prices.