Online support, Field installation, commissioning and training, Video technical support
Certification:
CE
Supply Ability
Supply Ability:
200 Set/Sets per Month
Packaging & Delivery
Product Description
The cement production process line mainly divided into three stages: raw material preparation, clinker calcination, and cement grinding, including crushing machine, grinding machine, rotary kiln, and packing machine etc. We offer Cement Plants capacity 100 TPD to 3000 TPD.
Raw material preparation 1. Limestone is the main raw material for cement production, and most of the plants are located near the limestone quarry to minimize transportation costs. 2. Extraction of raw materials (limestone, shale, silica and pyrite) by blasting or using a cutting machine. 3. The raw material is sent to a crusher where it is broken or hammered into pieces. 4. The crushed material enters the raw material grinding workshop and is ground by vertical mill and ball mill. 5. The raw meal is ultimately transported to a homogenization yard for storage and further material mixing.
Clinker Calcination 1. The diameter of the clinker spherical agglomerate must be within the range of 0.32-5.0 cm; 2. The high temperature processing system consists of three steps: drying or preheating, calcining, and sintering. Calcination is a core part of this process. The raw meal is continuously weighed and fed to the cyclone at the top of the preheater. The material in the preheater is heated by the rising hot air. In the large rotary kiln, the raw material is converted into clinker at 1450 °C. 3. The clinker enters the grate cooler from the kiln head for thermal regeneration and cooling. The cooled clinker is then transferred to the clinker bin for storage using a tray conveyor.
Cement Grinding 1. The clinker is taken out of the clinker silo and sent to the feed bin for mixing with gypsum and additives before entering the clinker mill. 2. During the clinker grinding process, the clinker and other materials are ground together into a fine powder. Up to 5% of the gypsum or additional anhydrite is added to control the setting time of the cement, and other compounds are added. Many plants use a roller crusher to obtain clinker and gypsum that can be reduced to a predetermined size, which are then sent to a ball mill for the remaining grinding process. 3. Grinding process in a closed system, the system is equipped with an air separator for separating the cement particles by size, not completely milled material is re-sent through the system.
Storage and shipping 1. Finished cement is stored in a huge concrete silo. 2. The cement can be shipped to the customer in bulk or in the wagon, or it can be bagged and sent in a standard truck.
Specification
Applicable Industries
Building Material Shops
Voltage
220/380V
Power
30-900kw
Warranty
1 YEAR
Key Selling Points
Easy to operate
Product name
Cement Plant
Capacity
100-3000 tons per day
Company Profile
Zhengzhou Shibo Machinery Manufacturing Co., Ltd. is committed to the research, development, production and sales of technical equipment in the mining industry. It mainly produces large-scale crushing, grinding and sand production lines.Our company has 11 service outlets in China, and also exported products to Europe, America, Asia, Africa etc. more than 30 Country and region. Our company owns an experienced and skilled sales and service team which compose a perfect service network.We will professional engineers to the installation sites and provide guidance for the installation,commissioning and initial run as well as planning administration of the equipment after purchase.
Certifications
Contact us
FAQ
Q1: Are you factory or trade company? A1: We are factory.
Q2: Where your products have been exported before? A2: Our products have been sold to South Asia, Africa, South America, middle East and so on.
Q3: How will you help the customer to install the equipment? A3: Our senior engineer will guide the installation and commissioning as well as the initial production at
Q4: How about the wear parts supply? A4: We offer wear parts to our customer with our most favorable price.
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