This machine mainly consists of main machine , hydraulic station , PLC cabinet , IR sensor and etc . It is widely used to vulcanize , heat , and solidify various kinds of rubber molded products
1.The cylinder ( piston ) adopts the best seals structure , with reasonable design and reliable function. The seals part is good quality YX type
polyurethane seals (not rubber seal ) ,which is oil resistant , aging resistant . The Oil seal is NOK brand from Janpan .
2. Automatic control : automatic mold closing , automatic exhausting , automatic heating and keep stable temperature, automatically timing for vulcanization , automatic alarming , automatic mold opening ,etc
3.The vulcanizing temperature can be set and showed in the digital displan . For example , if you need 250 C , just set250 C in the digital panel .When it reaches your aimed temperature , the temperature will stop to rise and keep stable.Sensor are installed in the heating plate and connect with the temperature indicator in the heating plate . It will show clear the temperature of every heating plate
4.Vulcanizing time can be set in the PLC screen . If you want to heat and vulcanize for 1 minutes , just set it directly . When it reaches 1minutes ,machine will alarm then machine will open the mold automatically
5.frame plate is made of high quality 45 steel . The hardness , wear resistance and abrasive resistance is high improved by quenching and tempering.The pillar will be plated with chrome
6.The top beam and bottom plate form is welded with the good quality Q-235A ductile iron .After welding , it is also processed by the artificial vibration or high temperature aging treatment , to eliminate the internal stress and avoid the deformation
7.plunger is made of LG-P cold hard alloy steel . Surface of it owns high hardness and wear resistant.Depth of chilled layer is 8-15mm , hardness is HRC 60-70 , making the plunger own long life time
8.we will install the IR sensor in both side of press to protect safety of any opeators
9.The hydrualic pupm and valve will be use Yuken Hydraulic pump & valve
1.The machine adopts the world advanced UG software and PO0-E3D analysis aided design to integrally cast and form the optimal design of high rigidity , tight structure and long life service
2.Heating Plate is made of deep hole processing , after carburizing process,by using the principle of heat flux,high precision , and the advantage temperature analysis of optimal design
3.Use computer CNC processing to ensure the optimal precision of design
4.Japanese technology planar average pressure correction with a highest precision up to 0.2mm
5.Heating plate/ in-and-out template adopts carburizing treatment and is completed by grinding and nitriding , long wearproof,not easy to be deformed and high planar precision
1.Vacuum and plate vulcanizing series machine adopts double motors , double oil pumps, double coolers , double oil systems .
2.Unique oil circuit design with no shock and low noise during oil circuit operation to improve efficiency and reduce energy consumption
3.Unique design of high speed circuit makes slow mode locking switch stable and adjustable to adapt to different types of model
4.Oil seals from Japan in the whole plant and special oil-proof design have no oil leakage and good durability. split type fast vacuum system is faster in vacuum pump with higher rate of finished products
5.The oil circuit system has special design with no vibration , good stability , and is faster than similar machines when in-and out mold goes up and down
1.The machine adopts the original Japan or Germany PLC controller , concise and clear wire connection , stable and reliable operation , low fault rate
2.Full computerized monitoring function , user-friendly concept programming design , easy lively input interface , real time display system
3.Professionally design PLC output contact protection circuit board to make its internal total electric contacts work within DC5V 5mA ; Electromagnetism all adopts no site switch DC24V safe electric furnace control to ensure the control system stable and lasting
4.Electrical element adopts international standardized configuration which permanently avoid customers worries
1. Introduce the latest foreign digital style test high-end technology,provide higher thermodynamic property and better quality stability than traditional design
2.Electric heating , automatic short circuit current detection system breaks the circuit of electric heating temperature system and gives an automatic alert . when it has problem
3.Automatic temperature curve record , temperature control is a continuous prompt , by which improves the machine operation quality
4.Using Japanese famous brand digital temperature controller , it can control scale vein output , PID adjustable , precise humidity operation , so that the temperature is controlled 2C . The program has one week preview function
Model | XLB-25T | XLB-50 | XLB-60/80T |
mold closing force | 25 ton | 50 ton | 60/80 ton |
plate size | 350*350mm | 400*400mm | 500*500mm |
quantity of cylinder | 1 set | 1 set | 1 set |
piston diameter | 152mm | 200mm | 250mm |
working layer | 1 | 1 | 1 |
daylight | 200mm | 200mm | 200mm |
unit area pressure | 2.5 Mpa | 2.0Mpa | 1.8Mpa |
Main motor | 2.2 kw | 2.2kw | 2.2 kw |
machine weight | about 850 kg | about 1300 kg | about 1800 kg |