Shuttle kiln thermal insulation fireproof ceramic fiber module block with anchor system
Ceramic fiber module is made from ceramic fiber needle blanket, it is processed in dedicated machines according to fiber module structure and size. During the process of manufacture, keeping a certain reducing proportion in order to make ceramic fiber modules form an entirety for inflation of ceramic modules after liner of ceramic fire modules being completed. Ceramic fiber folded modules is directly fixed in industrial furnaces shell plate by various anchorage. Stainless steel anchors are installed into the modules in advance, easy to install and convenient to repair.
Ceramic Fibre Module Type
1. Ceramic fibre folded module: No anchoring in the module.
2. Ceramic fibre module: Anchoring in the module.
3. Ceramic fibre cutting module: Anchoring is as you require.
Ceramic Fiber Modules Classification Temperature
1100º C commonceramic fiber module.
1260º C standardceramic fiber module.
1260º C high purityceramic fiber module.
1360º C high aluminaceramic fiber module.
1430º C high zirconiumceramic fiber module.
1. Low density and low thermal conductivity.
2. Excellent thermal and Chemical stability.
3. Excellent flexibility and easy to cut and install, Reduced installation cost.
4. High safety within anchor.
5 . High mechanical strength.
6. Excellent resistance to heat-shock.
1. Steel industry: Heating furnaces, heat treatment furnaces ladle cover, annealing furnaces, bell-type furnaces.
2. Ceramic industry: Shuttle Kiln, tunnel kiln, kiln car, kiln door.
3. Petrochemical industry: Cracking furnace, converting furnace , flue pipes.
4. Heat-treatment industry: Annealing furnace, normalizing furnace, drawing furnace, pit furnace, kiln car.
5. High-temperature equipment: Waste heat recovery units, combustion chambers, boiler ductwork.
|
Product item |
Common |
Standard |
High purity |
High alumina |
High zirconium |
|
Classification temp. |
1100°C |
1260°C |
1260°C |
1360°C |
1400°C |
|
Working temp. |
<1000°C |
1000°C |
1100°C |
1200°C |
1350°C |
|
Shrinkage on heating (%) |
1000°C×24h ≤-4 |
1000°C×24h ≤-3 |
1100°C×24h ≤-3 |
1200°C×24h ≤-3 |
1350°C×24h ≤-3 |
|
Density |
190-220Kg/m3 |
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|
AL2O3 |
44-45% |
46% |
47-49% |
52-55% |
39-40% |
|
ZrO2 |
- |
- |
- |
- |
15-17% |
|
AL2O3+SiO2 |
96% |
97% |
99% |
99% |
- |
|
AL2O3+SiO2+ZrO2 |
- |
- |
- |
- |
≥99% |
|
Fe2O3 |
≤1.2% |
0.2% |
0.2% |
0.2% |
0.2% |
|
Na2O+K2O |
≤0.5% |
0.2% |
0.2% |
0.2% |
0.2% |
|
Size(mm) |
600×300×100/200mm (no anchoring-structure). 300×300×200/250mm (anchoring-structure). Anchoring parts: SS304, SS310. Customized according to customer's drawings. |
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