Sand Blasting Room / Sandblasting Booth / Sand Blasting Chamber / Sand Blasting Cabinet
1.General Description Of The Machine
The Q2610 flat car type manual shot-peening room is special equipment designed to meet specific process requirements. Through the shot-peening can remove the complex work piece surface contamination, the oxide skin, welding slag, the waste paint and so on, causes the work piece surface to be bright and clean, simultaneously reduce the work piece internal stress, enables the work piece surface to obtain the strengthening, thus achieves enhances the work piece surface and the intrinsic quality goal.
2. Work environment
2.1 Power supply: AC380V/3p 50HZ
2.2 Compressed air consumption: 6.3m3/min; 0.5-0.7MP
3. Structural characteristics
This machine is a special reciprocating flat car hand shot- peening machine, which consists of shot-peening chamber, shot-peening device, Screw Conveyor, elevator, separator, Shot distributing system, flat car system, flat car guide and support, lighting system, the bottom funnel, grid plate, dust- removing system, electric control system and so on
3.1.Shot-peening system
The shot-peening system is equipped with 1 sets of shot peening device, 2 guns. We fully take into account the operation convenience of the workers, specifically increased the shot-peening chamber operating space, set lighting system and platform, so that workers can operate convenient, effective and comprehensive on piece parts for shot-peening. Lighting system adopt strict protection device, by the organic glass, protective shade and rubber curtains etc., open the rubber curtain when the workers manul shot peening cleaning. Shot device technology from Japan thick subway workers produced with the following characteristics.
3.2 Screw conveyor
The screws convey or consist of reducer, screw shaft, conveying Housing, rolling bearing with bases, etc. It is a kinds of standard abrasive/sand horizontal conveying device, is an important part of the abrasive recycling system of the blasting machine.
3.3 Bucket Elevator
The bucket elevator consists of shaft-mounted speed reducer, upper and lower rolling barrel, transmission rubber belt, bucket elevator, enclosure and tightening device, etc.
The inlet opening of the elevator connects to screw conveyor, outlet opening connects to separator.
3.4 Shot /dust separator
This machine adopts advanced Model BE full shutter type separator. The separator is mainly composed of air wash area, barrel sift, conveying screw, abrasive hopper, manual abrasive controlling valve.
This machine is developed by absorbing both George Fischer DISA in Switzerland and Pang born Company in America, is the most advanced separator in our company.
3.5 Shot distributing system
This machine adopts the patented shot valve produced of our company; it can accumulate a certain time in blast-peening, through the manual control to provide the shot ball to the blast-peening device.
3.6 Flat car system(made by user)
Flat car is made up of frames, driving shaft, passive shaft, reducer, steel mesh etc. To facilitate the ball fall, non-slip, flatcar surface are bored and welded steel mesh in the above. Flat car driven by the decelerating mechanism, carrying the workpiece entered the shot-penning chamber. Winding cable with cable reels.
3.7 Dust-removing system
This machine adopts Cartridge or bag type dust collector , is exhausted air produced During working ,after treated by dust collector ,is Exhausted into the upper air, and the height ≥16m.the derusting efficiency is up to 99.9%, powder density is less than 100mg/m3,much stricter than the national standard (GB16297-1966)
The power of the main ventilator of dust collector is 22 kW. This machine adopts ship ventilator technique, double-layer enclosure, and lined with noise-absorbing material, to lower the noise the material of cartridges of dust collector is Dolnaldson (America) product. With the combination of tiny hole film, at one hand improves the filtering performance, at the other hand contribute to eliminate the dust attaches on the cartridges. The cartridges can be easily replaceable. The life of the cartridges is 1-2 year.
3.8 Electric control system
Q2610 Manual shot-peening room, main circuit adopts 3p AC 380V (±10%) 50Hz, and the control circuit adopts transformer isolated AC220V.
Set shot ball circulatory failure alarm function, if any parts of the system fails, the above components automatically stop running, to prevent the shot ball stuck and burning power device.
Details:
1. Installation and commissioning issue:
We will send 1-2 technicians to assist with machine installation and commissioning,
customer pays for their tickets, hotel and diet, etc Customer need arrange
3-4 skilled worker and prepare insallation machinery and tools.
2. Warranty time:
12 months from date of commissioning completion, but no more than 18 months from date of delivery.
3. Supply full English documents:
including foundation drawings, manual book, electric wiring diagram, electric manual book and maintenance book,etc.