Product Application
After kneading, mixing, the rubber material has been pressed to be hot rubber strip/sheet.
This rubber belt batch off cooling machine can make the hot rubber strip/sheet cooling.
Rubber belt batch off cooling machine work procedure is:
1. Take the hot rubber strip/sheet in, coat it with release agent.
2. Hang the rubber strip/sheet on festoons, cool and dry it by fans.
3. Stack rubber strip/sheet on pallet.
The rubber belt batch off cooling machine is floor stand type with the features of simple & rational structure, easy to operate.
The rubber belt batch off cooling machine mainly consists of machine body and electrical control system.
The rubber belt batch off cooling machine consists of inlet module, cooling device, lifting device, festoon module, down swing device, operating platform, and ladder etc. The electrical control system is in a control box, and set emergency control device on the machine.
1) Simple structure easy in installation and maintenance.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) With adjustable knives can slit the rubber sheet into strips as per the width customer needs.
4) Running in a high automatization and intellectualization,no pollution.
5) Can be connected with open mixing mill or rubber extruder ,directly inline with the rubber sheet feeding machine .
Product Description
STRUCTURE AND FUNCTION
A. Inlet & Dip device
1. Structure and Function
Inlet module includes transport belt and cooling tank, the rubber sheet dipped into the stainless steel cooling tank by a conveyor belt, coated with a release agent and get the initial cooling. Inlet conveyor belt is driven by a motor reducer. After inlet conveyor belt there are three cylinders, one for inlet conveyor uplift and drop down, one for printing, one for compacting. The cooling tank equipped with cylinder for drop down (dip) the rubber sheet.
2.Technical parameters
Linear speed: 4-36m/min
Connector Cylinder: SJBI80 * 200MP2
Compaction Cylinder: QGB Ⅱ -100 * 120MF1
Roller cylinder: QGB Ⅱ -100 * 500MF1
Motor: XWD1.5-4-1/29
B. Lifting device
1. Structure and Function
Lifting device is to lift the soaked rubber sheet and hang it to the hanging rod/festoons. It Includes clamping transport device, transmission device. Transportation belt and grip belt adopts no joint trench belt.
2. Technical Parameters
Reducer: XWD1.5-3-1/11
Transportation belt maximum linear speed: 36m/min
3. Hanging Module
Able to cool the rubber sheet from 80-120℃ to 5℃ above ambient room temperature.
4. Hanging Rubber Sheet Device
C. Function and Structure
1. This device makes Rubber sheet moving slowly on festoon. The rubber sheet is cooled by fans blowing.
Festoon traction chain is driven by a motor. Dandy roll is mounted on festoon frame near the lifting device. Dandy roll makes the rubber sheet hanging firmly on festoons. And there's poke device here- makes the inlet rubber sheet(fed by lifting device) go into festoons automatically. Eliminate the danger of artificial hanging rubber sheet.
2. Technical Parameters
Transport Chain Drive: Motor Drive: XWED5.5-85-595
Hanging height: 1400mm
Hanging rod/festoon spacing: 120mm
D. Axial fan: 750W
Number of fans: 8-16
E. Exit Module
1.Conveyor
Function and Structure
Rubber sheet after cooling is transported forward by back conveyor automatically to the end of the machine, been cut manually then stacking to the pallet.
2.Technical parameters:
Conveyor motor: XWD1.5-3-1/11
Able to stack rubber sheet/strips on pallet with dimensions 1300X1000 mm at stacking height max 1000 mm.
Technical Parameters
Line Speed | 5-25 m/min |
Production Roll Width/ mm | 650 |
Extraction Height | 900 |
Pick-up Temperature/ ℃ | ≤40 |
Cutter | Max thickness of the thread cutting 20mm |
Max Cutting Width/ mm | 450 |
Cutting Angle Adjustment Range | 35±5 degree |
Length Tolerance of the Cutting Component less than/ mm | ±3 |
Cutting Frequency | 10-15 times/ min |
Pressure of Compressed Air/ Mpa | 0.6-0.8 |
Total Motor Power/ kw | 23.3 |
Cooling Water Consumption | 50-60m³/h |
Dimension LWH/ mm | 28000*2000*2800 |
Weight/ kg | 20000 |
Detailed pictures
Qingdao Honghesheng Industry Co., LTD, which is located in the west coast of Qingdao economic district, with 10 million registered capital. The company covers an area of 5000 square meters with 26 professional and technical staffs and 5 senior engineers. The technical staffs have working experience in large tire enterprise who can design more suitable equipment for the customer as for tire production process. Also they can provide new factory site planning and other services.
The company’s main products are: Rubber kneader, rubber mixing mill, rubber sheet cooling machine, inner tube production line,tyre production line, vulcanizing press, waste tyre recycling plant…The products have been sold to 20 provinces in China and exported more than 10 countries and areas. The stable quality and timely service obtain the positive feedback and are high praised.
“Quality, integrity, innovation, service”is the aim of our company. We would like to promote cooperation with national new and old customers and foreign clients and seek common development.
1. Q: Are you a manufacturer or training company?
A: We are the manufacturer. We have our own plant,worker and techniques research developing department.
2 .Q: Where is your factory located? How can I visit there?
A: Our factory add is Tieshan industrial Park, Jiaonan, Qingdao, Shandong province, China.
Nearest airport is Qingdao liuting international airport
Kindly send plane information in advance, so that we can pick you up at the airport, and book hotels as you require.
3. Q: What are your hot sale machine?
A: Our rubber and plastic machines are popular in the foriengn market. And main products are tyre recyling plant ,press machine and other machine.
4. Q: How does your factory do regarding quality control?
A: Quality is priority and we have our own quality control department. We win make a strick inspectin before the machines leave the factory.
5 .Q: Are the techncal parameter is fixed?
A: Basically, each model corresponding to the related machine. But we can design different type machine according to the client’s requirement.
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