Reducer For Electric Iron Induction Melting Furnace
Medium frequency melting furnace using 200~2500Hz medium frequency power supply for induction heating, power range 20~2500KW, mainly used for carbon steel, alloy steel, special steel smelting and mild heat preservation, and run with the blast furnace.
The whole melting furnace equipment contains medium frequency power supply cabinet, compensation capacitor, furnace body and water cooling cable, reducer. The furnace body comprises a furnace shell, induction coil, lining, tilting gear box is composed of four parts, the furnace shell made of non-magnetic material, the induction coil is a spiral cylinder by a rectangular hollow pipe, pipe cooling water melting. The coil leads to the copper bar and the water-cooled cable connected, close to the lining of the induction coil, composed of quartz sand play solid sintering.
The furnace body by tilting the tilting furnace directly rotating reducer. The tilting speed reducer two stage turbine speed, good self-locking performance, stable and reliable rotation, emergency power off immediately to avoid the risk of tilting. Can be selected by the selection switch control of two furnace tilting gear box motor, switch box with four core rubber line enables operator to stand in the position of the furnace body tilting, reset jog control.
Attachment 1:Power cabinet main components suppliers and some equipment manufacturers.
NO. | ITEM. | SUPPLIERS AND MANUFACTURERS |
1 | Silicon controlled | Xiangfan Logefil Semiconductor CO. Ltd. |
2 | The freewheeling diode | Xiangfan Logefil Semiconductor CO. Ltd. |
3 | Main Fuse | Cooper Bussmann |
4 | Resonant capacitor | Xin'An River Power Capacitor CO., Ltd. |
5 | Filter capacitor | Xin'An River Power Capacitor CO., Ltd. |
6 | Resistance capacitance | Xin'An River Power Capacitor CO., Ltd. |
7 | Coil tube T2 | Chinalco Luoyang copper CO,. Ltd. |
8 | Copper bar T2 | Chinalco Luoyang copper CO,. Ltd. |
10 | Hydraulic pump station | YUCI Haydraulic CO,. Ltd. |
11 | Hydraulic valve station | YUCI Haydraulic CO,. Ltd. |
12 | Stainless steel pump | Shanghai Kaiquan pump (Group) Co., Ltd. |
13 | Main switch for power cabinet | Zhejiang TENGEN |
14 | PLC & HMI | SIEMENS |
15 | Copper tube closed cooling tower | Wanle Eectrical Equipment Plant |
16 | Rectifier transformer | Sanmenxia Sanjin Transformer Manufacturing Co. Ltd. |
17 | Silicon steel sheets | Wuhan Iron and Steel ( Group ) Corp./Baosteel |
18 | Hydraulic cylinder | YUCI Haydraulic CO,. Ltd. |
19 | Emergency diesel generator set | YAMAHA |
Attachment 2:Power cabinet Spare parts list
NO. | ITEM | QUANTITY |
1 | Silicon controlled rectifier | 1 |
2 | Silicon controlled rectifier | 1 |
3 | Main fuse | 3 |
4 | Main control panel | 1 |
5 | Thyristor trigger plate | 1 |
6 | Temperature switch 65 degrees Celsius | 5 |
7 | Temperature switch 85 degrees Celsius | 5 |
8 | Flow switch | 2 |
9 | Absorption capacitance 2uF 2000Vdc | 1 |
10 | Water-cooled resistor | 1 |
11 | Indicator lamp 24V | 3 |
12 | Power dial potentiometer | 1 |
13 | Digital temperature sensor | 5 |
14 | Feedback transformer fuse | 2 |
15 | Control relay | 1 |
16 | Ground contact | 1 |
17 | Threshold switch | 1 |
18 | Pressure gauge | 2 |
19 | Differential pressure switch | 1 |
20 | Clamp | 10 |
Package: Plywood Case or as customers's request.
Shipping: Export by sea or by railway
The Seller shall guarantee that the goods are made of the best materials and the best craft. The goods are brand new and unused, and the equipment is reasonable designed.
The Seller guarantees that the contract equipment shall have a quality guarantee period of 12 months in the absence of process and raw materials. The term of the 12 months shall be counted from the time in the following two points: the date of acceptance or the date of the goods to the buyer's manufacturer for six months. If the delay is caused by the seller's commissioning, the warranty period will be extended.
The Seller shall make an immediate response after receiving the notice of maintenance of the foreign customer, and dispatch the maintenance engineer to the scene if the objective traffic conditions allowed. In the gurantee period all the normal use of fault cases, the seller is responsible for free repair, the damaged parts will be provided to the user (including freight). The Seller shall not be liable for any consequential damages.
After the warranty period, the seller will provide two years of free preventive maintenance (excluding material). Preventive maintenance of equipment includes: two times a year, one day of equipment follow-up, equipment inspection, customer training, etc.. Preventive equipment maintenance time and specific work agreed by both parties.
In China there are four cities has long history:Beijing,Luoyang,Xi'an and Nanjing.Each of them has its own characteristics,but Luoyang is the one where many industrial factory worked.
This medium city,despite its dimesions(the population is approximately 2.5 million in city area, )has a long estalished tradition,in the industrial manufacturer art,drawing its origins from the PRC established.
This,together with the great amount of industrial material worked in its factories,has earned Luoyang the name of "industrial manufacturing city".
Among its factories,the city can boast the biggest one in the world,but hundreds and hundreds were those born and developed after the 1954.
Nowadays Luoyang counts around 5300 companies ranging from small parts to large equipments,new technologies are everyday designed and developed.Almost all the equipment parts in the city can be supplied,and the labor cost in central China is not expensive,so reasonable price can be offered.
LUOYANG WANLE EQUIPMENT PLANT has been established in 1992 by Mr.Wang that is the actual president.
At the beginning,WANLE was manufacturering and supplying furnace for melting:later on its business has expanded both on the trade level and on the technical productive one up to reach the present standards.
WANLE EQUIPMENT PLANT is in a position to supply all electrical melting furnace,plants of wide consumption required by the mould,forge,alloy melting industries.
WANLE EQUIPMEN PLANT operates in all China and exports to the five continents.
The head office in Luoyang,comprises a exhibition with relevant warehouse, technical and administrative offices as well as a chemical laboratory and rooms for training.
Besides, Wanle collaborate with several international factories where the machinery are manufactured and where all maintenance operations are carried out.
There are three latest furnace types that can only produced by our factory in China.The technology will bring profits for you and us.
1.Equipment installation, commissioning and training
Will sent engineers to engineering and construction for 4 weeks of installation, commissioning and operation training. The training provide the correct and safe operation and personal protection knowledge.
The equipment arrived to the buyer's site, the custody work of storage and unloading before installation charged by the buyer. In the case of satisfy the following conditions, the seller will install the construction team for a period of 8 weeks for equipment installation and commissioning:
(1)equipment installation early stage, civil construction, maintenance has been completed, in line with the installation requirements. (including transformer room)
(2)to meet the capacity requirements of the auxiliary power supply has been stationed at the designated location of seller.
(3)cooling water pipe connection. Water pressure, flow meets the seller's requirements.
(4)free use of lifting equipment, in order to cooperate with the construction.
The layout of the installation of the equipment shall be confirmed by both parties to carry out by the buyer according to the site conditions to decide the installation location, including cooling tower, transformer and system equipment (furnace, power) in a reasonable range.
2.Seller Obligation
The seller will complete the installation and commissioning of the equipment within 4 weeks.
The Seller shall provide the "K-- technical documentation, drawings and operating maintenance manual" documents, including the equipment layout plan.
The Seller shall be responsible for the quality of the construction,management and safety by the construction team.
The seller will send engineers to the buyer for equipment maintenance,operation training. The training will run through the whole process of installation and commissioning of the equipment, after the normal operation of the equipment, the operator to introduce the correct, safe operation and personal protection knowledge.
In the end of the installation and commissioning, the normal operation have 30 days after the final acceptance of the equipment.
Once completion of the acceptance tests and the approval of both parties, both parties sign the acceptance agreement.
Contact us:
Mail:edmond at wonlor.com
Mobile:0086-18336778759