My advantage:
1. Fifteen years experience.
2. We have our own mold-making workshops.
3. We make steel by ourselves, so the materials are various.
4. Forging steel make the inside microstructure become much closer and the metal grain size becomes much smaller to ensure a long worklife.
5. Competitive price.
6. Passed the ISO9001 quality certification in 2001.
7. OEM and ODM
8. Specializes in manufacturing all kinds of industrial cutting tools, including press brake tooling, metal shearing blade,
progress stamping dies, hydraulic deep drawings, slitting knives, shearing blades, paper cutting, rubber cutting knife, ink knife, wear-resistant furnace sliders, tungsten inlaid blades, rollers, etc.
9. Blade: Maximum length of 5500mm and maximum diameter of 1500mm.
10. Materials5CrW2Si, 6CrW2Si, Cr12MOV, 9CrSi, H13 and self-developed H13k, HMB and HMK high various alloy steel
11. High intensity, high hardness, high toughness, and high Durability, etc.
12. Widely used in industries of steel, rubber, paper making, and so on.
13. Each technical index reaches the international standard.
Operatinal Progress:
Steel-making— Blanking— Forging Steel— Rough Progressing— Heat Treatment— Finishing— Testing
We manufacture industrial knives up to 6500mm(255.905 inches) in length for cutting sheet steel etc.
Steel-making by medium frequency furnaces
Steel-making by medium frequency furnacesSteel-making begins from the start of this century in WILACNC Company. So the company can meet special requirements for materials. In order to guarantee the quality, WILACNC company imported spectrometer from Germany and is equipped with various tester, such as tensile tester, impact testing machine, metallography analyzer and so on.
Electro slag remelting
The largest ingot can reach 3 tons in WILACNC company. The ingot obtained by this remelting/refining process is very homogeneous and free of internal defects. The segregation of the ingot(called macro-segregations) are substantially eliminated and the segregations of crystals(called micro-segregations)are significantly reduced. The ESR remelted material improve following mechanical characteristics:
# Improved toughness due to increased homogeneity and isotropy
# Improved creep resistance properties
#Best fatigue strength and tenacity properties as well as outstanding tensile strength
# Improved purity
Forging steel
Forging process can trance to 1990s in WILA CNC company. The largest electro-hydraulic hammer is 4.5 ton. And more than 6 skilled technicians work here. After forging the inside micro structure becomes much closer and the metal grain size becomes much smaller. It can elevate the characteristics and quality of the knife ensuring a longer life of the knife.
Rough processing
No less than 40 sets of processing equipment in the rough processing workshop of WILA CNC company, including lathe, milling machine, planer, drill machine etc. Skilled workers are employed in its rough processing workshop.
Heat treatment
WILA CNC company has independent workshop for heat treatment. Couples of skilled technicians work here. Actually, all
blades(thickness less than 100 MM)can be fully hardened. Thus, the blades can be used after repairing until the size reached the minimum design dimension.
Finishing processing
WILA CNC company has more than 35 sets of processing equipment including internal grinder, external grinder, surface grinder, CNC grinder, electric spark CNC wire-cut etc. The company can produce the shearing blades with 5800mm in length and slitting knives with 1400 mm in outside diameter.
Testing
Various testers are put to use for testing its products in our laboratory. They are including tensile tester impact testing
machine, metall ography analyzer, harmless flaw detector, magnetic powder inspection, hardness tester, caliper rule, microcalliper etc. Testing is carried out after each step. And every products has a unique tracking number. Thus it is easy to trace back anytime.