Our lump charcoal carbonization furnace factory adopts the method of dry distillation and natural carbonizing,heating the inside materials until it produce fuel gas ,tar and final charcoal; 6-8 hours for carbonization and then 4-6 hours for cooling, then the charcoal product can be take out by the hoist. This carbonization stove is our new invention.The inner pot can be hanged outside which saves the cooling time , so the productivity increases largely.It is an ideal choice for mass production.This type of furnace adopts the structure of unique air storage chamber, to fully reuse the smoke produced during the process of carbonization. 90% of the redundant smoke can be used in drying and carbonization which saves energy and increases the enterprise revenue. And the operation is very convenient, good safety, high production efficiency, can save a lot of energy, good environmental protection performance.
The Main Parameters of lump charcoal carbonization furnace factory | ||||||||
Model | Capacity | Inner volume | Temperature | Machine Main Parts | ||||
QHL-1 | 1.5-2t/24h | 2.75*3 | 400-600degree | 1outer stove, 3inner stoves with 3 caps, 1 3ton lifting device,1smoking tank | ||||
QHL-2 | 3-4t/24h | 2.75*6 | 400-600 degree | 2 outer stove, 6 inner stoves with 6 caps, one 3-ton hoisting equipment with e-motor, 1smoking tank | ||||
QHL-3 | 4.5-6t/24h | 2.75*9 | 400-600 degree | 3 outer stove, 9 inner stoves with 9caps, one 3-ton hoisting equipment with e-motor, 1smoking tank | ||||
QHL-4 | 6-8t/24h | 2.75*12 | 400-600 degree | 4 outer stove, 12 inner stoves with 12caps, one 3-ton hoisting equipment with e-motor, 1smoking tank | ||||
Firstly, we open the sealing cover, put the basket on one side. Then we can put the raw materials( such as the wood logs, wood briquettes, wood chips, coconut shell or macadamia-nut shell). If the raw materials are the granular size ( such as coconut shell or macadamia-nut shell). We should put the cylinder venting in the basket firstly. Because there should be enough space inside to guarantee the carbonizing completely.
Then we set up the basket and use the hoisting tools to put it in the main charcoal stove. Also should put the cover and use the sand or mud to seal the connection pats
After doing these preparing work, we begin to heat in the base of the stove by fuel materials. With the temperature of rising, some smoke will come out from the exhaust port
When the temperature of the basket reach to high degree ( different raw materials has different temperature). When the smoke color becomes light yellow, we should connect fume extraction tube at once, let the smoke return back to the stove. Also stop heating by the fuel at the same time. The materials ( wood logs or the shell) are during the progress of carbonizing.When the temperature reach to 450 degree, should stop heating and finished carbonized.Then disconnect the jointing parts. Taking the basket out from the main furnace( can not open the sealing cover) and let the materials cool by themself. When the temperature is about 50 degree, we can open the sealing cover and take out the charcoal.Another two inner stove can be operated as the above method
1. High carbonization rate up to 99% and high output ( 3-4ton per day)
2. Energy-saving ( 1000kg charcoal just need 100kg firewood or 35kg liquid gas for heating)
3. Smokeless , little pollution ( we have two important system to recycle and purify the smoking and gas flow, and the 95% smoking will be reused for heating the stove again, and the heating resource can use the liquid gas, so no pollution the introduction see the following information)
4. Easy for loading and unloading ( we will send some steel basket for you to loading the wood and keep the good look of the charcoal
5. Easy for transport, save much transport charge ( the inner stove can be stack together when loading, it will save almost 50% space, it will save much money)
6.Suitable for all kinds of raw material ,especially for the coconut shell, palm shel, wood logs,wood branches,bamboo etc.
Name: Outer stove of lump charcoal carbonization furnace factory
Brand: Mingyang
(1)heating room for heating the stove
(2)thick and solid structure furnace body
(3) heat-keeping layer
made of the heat insulating material, used for keeping the temperature of inner space
Name: inner pot of lump charcoal carbonization furnace factory
Brand: Mingyang
heat resistance thermal steel
(1)3 inner pots for each one outer stove
(2) holds the materials for carbonization
(3) one by one in turn for continuous production
(4) new type, time energy saving
Name: Hoisting device of lump charcoal carbonization furnace factory
Brand: Mingyang
(1) steel hoisting frame and the E-hoist
(2) easy for loading and unloading the stove
(3) reduce labor intensity
(4) protect the workers
Name: Purification tank of lump charcoal carbonization furnace factory
Brand: Mingyang
(1) purification tank and the exhaust-heated cycle pipe.
(2) purify the smoking no hazard waste emission
(3)filter the wood tar environment friendly
Gongyi Xiaoyi Mingyang Machinery Plant is one of the largest and earliest manufacturers of the biomass energy equipment ( lump charcoal carbonization furnace factory, biomass briquette machine line, charcoal making production line, wood pellet production line and the related machinery) for over 30 years. Now it has been an efficient group with more than 120 experienced workers. having a over 12000 square meter high level standard workshop with advanced producing equipment, Experienced technicians. We can produced 6 production line, more than 150 kinds of machines, awarded 10 patents in China.
a. Sales team will suggest suitable project.
b. Technical team analyse and design special molds for you.
c. Pick you up at airport, arrange hotel-booking.
d. Other travel arrangements.
a. Assist you build up factory and production line.
b. Install and maintain machines.
c. Training your workers to achieve skillful operation.
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