Overhead Monorail Enclosed Track Conveyor for Electrocoating and Plating

Overhead Monorail Enclosed Track Conveyor for Electrocoating and Plating

Our overhead conveyors have been used to automate many e-coating and electroplating operations handling a wide range of products through all stages of the process from the pretreatment, dip tank application, rinses and final curing. Custom racking and hangers have been developed for our conveyors to transport items such as automotive parts, electronics, marine and aerospace equipment, hardware, architectural trim, decorative ornaments and metal furniture.

Our Monorail Enclosed Track Conveyor is a highly compact, medium capacity, chain conveyor with unique features to allow for maximum conveying flexibility in small spaces:
Low profile drives
Low profile track sections
Small radius rolled and hardened curves
Small radius sprocket turns
Small radius vertical curves
The Enclosed Track Conveyors are designed to handle 50 lbs. (23 kg) from single pendants, which are standard on 6” centers. Coupling two pendants with a load bar allows up to 100 lb. loads. Distributed loads up to 30,000 lbs. can be conveyed on a 600 ft. system with only one drive.

Other features of our enclosed track conveyors:
– No exposed moving parts; especially suited for finishing and powder coat lines
– Reliable and Economical
– Ease of installation
– Flexible: capable of varying types of loop, twist, incline/decline, and horizontal configurations
– Up to 100lbs. load capabilities

Typical applications for monorail enclosed track conveyors include:
Paint lines
“Live” storage of products
Work in progress
Assembly lines
Empty carton box delivery to order pickers
Plastic tote box delivery to order pickers
Corrugated trash removal from picking areas
Garment Handling Systems

CHAIN 1. Calculate total length of chain including horizontal and vertical curves.

Model:UH-7075-HA(5 Ton) Extra Heavy

Separation of suspension:150+(150*N)

Chains weight:5.3 kg/meter

Single loading weight:≤50kg

Max taken pull force:3000 kg/f

Max working temperature:400 degree

Breaking strength:5500 kg/f

TRACK 2. Calculate total length of track. The following guide should be used:
Total track = total chain length
Less: chain in drive unit, chain in take-up and chain in all curves

Enclosed Overhead Conveyor Up / Down Track (Ø1.5*30°)

DRIVE 3. For variable speed specify actual maximum speed required.

CURVES 4. Specify radius and degree of curves, both horizontal and vertical.

TAKE-UP 5. Specify spread width required. Spring, screw or air type.

NSPECTION 6. Track Inspection Sections: number required (usually 1 every 200 feet).

CONNECTIONS 7. Specify total number of:
a) Track joining flanges
b) Track hanger clamps
c) Sway braces
d) Beam clamps, etc.

Directions:(above accessories we name them 5T accessories)
1. The perfect compatibility with traditional 5T accessories: The driver unit, horizontal curved track, vertical curved track and hanger are 100% compatibility with traditional 5T conveyor.

2. More streamline of shape and structure: Strengthened the steering structure: Forging cross-head as main part of steering, so the chain to become a real universal structure. When the chain conveying to the horizontal & vertical track, the chain would not distorted and offset the track. Also reduce the wear and resistance.

3. The tensile strength increased dramatically: Except the chain wheels & rivet which are independent of tensile strength.All the other parts are made of middle carbon steel in model S45C with quenched hardening treatment. The chain would not deformation in strong tension and the conveyor chain reduce the elongation about 50%.

4. Efficient design of driving: Improved the chain’s transmission of structure, to reduce the component force substantially of driving direction. And make the driver gear more efficient to pushing the chain, so the conveyor line running more fluent, energy saving and the using life of driving unit also extend.

5. Lightweight, flexible and more energy saving: The new 5T cross-type chain, improve the old problems and strengthen many mechanical properties. While also reducing the weight of 8% to reduce the force of chain, the load of conveyor motor becomes small and less power consumption, The design fully meet of environmental protection and energy saving. UH-7075 chain in all respects with excellent performance. It is the best choice of overhead conveyor chain.

Technical support related instructions

User line design, generally should have the following information:
1.Workpiece dimensions and single piece weight;
2.Workpiece hanging method and the distance from the structure;
3.Process flow and the points elevation;
4.The speed of the workpiece;
5.The relevant building structure information;
6.The relationship between the single point of hanging and the hanging distance
In this manual, the single point of lifting in the main technical parameter item refers to the weight of the permissible hanging weight for every two objects (including the distance). If an object is required for each pitch, Can hold the specified value of half the weight. If the hanging object is separated by more than three piers, and its hanging weight and more than the rated single point of hanging, you can use double-point beam hanging version.
7.The relationship between single point hoisting and support span
In this manual, the single point of lifting in the main technical parameter item refers to the value of the supporting distance of 4 meters in the conveying track. If the supporting distance is 5 meters, the single point hoisting is only 40% of the specified value, ; If the support spacing of 6 meters, then allow a single point of hanging only 20% of the specified value.
When arranging the hanging material spacing, it is necessary to ensure that there is sufficient clearance between the hanging objects, especially the horizontal turning and the downhill section, to ensure that there is no collision between the hanging objects or hanging objects and other objects
8.The operating speed must meet the process requirements
In the following table, the running speed of each type of driving device is available. Considering the working efficiency of the motor and the requirement of the variable speed range, the optimum process speed is usually selected from 60% to 80% of the high speed of the conveyor should.
9.Chain up force check
we can provide users with multi-machine driver supporting technical services.

Thank you for your reading!

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