Modular Small capacity ethanol purifying rectification system/ ethanol recovery system 2000liters per day
The process for traditional kettle distillation usually is batch distillation,you can get only about 55% alcohol liquor from it,but low-boiling impurities like aldehydes ect.and high-boiling impurities like fusel oil ect.can not be well separated. Even some distillation trays are added on the kettle distillation, only a small amount of alcohol degree can be increased. Still the impurities inside can not be removed.
Its method is to take out the wine (head) produced at the beginning, and send it to re-distill, to take out the wine produced at the end and send it to re-distill. It wastes much energy and time, and can not fundamentally separate the low-boiling impurities and high-boiling impurities. Even with multiple distillations, only some improvements can be made, but this problem cannot be well solved.
Low-boiling impurities like aldehydes will produce irritating bad odors, which are harmful to human body. High-boiling impurities such as fusel oil can improve the taste to some extent, but it is easy to cause headaches and also harmful to human body.
With large-scale alcohol equipment, you can get pure alcohol, then you can get high-quality vodka, whiskey, tequila, gin, brandy, liquor, etc., but the equipment investment is too large, usually hundreds of thousands of dollars or millions US dollars, the amount of investment limits most producers.
Our company mainly focuses on the design and production of large-scale complete sets of alcohol ethanol equipment. But according to the requirements of many customers we also designed and produce small-sized 95% pure alcohol equipment, including turnkey project and pure alcohol distillation equipment. We have various models: 100 liters per day,200 Liters per day,300 liters per day,500liters per day,1000 liters per day,2000 liters per day,3000 liters ,5000Liters per day. The material of the equipment is stainless steel 304(we can also use stainless steel 316L or titanium alloy). The raw material for producing the alcohol can be cassava, yam,wheat,corn,rice, sorghum,or any other grain that includes starch or sugar beet ,sugar cane , date,juice, molasses,sweet potato or any kind of material that contains sugar. The production process of small -scale pure alcohol equipment is the same as large-scale alcohol plant: continuous feeding, distillation, sewage discharge, discharge of aldehyde, and continuous discharge of fusel oil. You can obtain more than 95% high-purity alcohol continuously.
In order to facilitate the transportation and use of equipment, to avoid the complicated installation and commissioning like large equipment and high cost at site, our company integrates the complete distillation equipment into a frame to form an integrated distillation equipment skid.
The whole set of alcohol equipment skid is controlled by PLC. You can visually see the operation of the various components.The entire equipment can be controlled through the touch screen. You can also control the entire equipment through the computer, or even control the operation of the entire equipment by mobile phone.
Both the feed pump and the reflux pump are equipped with double pumps.One pump is working and the other stands by. Once the working pump has any problem, the other pump can be started immediately to keep the operation of the complete set of equipment. You can make the maintenance of the pump without stopping production.
If you don't understand the distillation equipment at all, there is no problem, you can learn how to run the equipment in one hour. Even if you don't need to learn, just follow our instructions and press the button to run the equipment.
If you are professional in alcohol or liquors, that would be great. We hope that the product we have just developed has our agents all over the world. You are welcome to join us.
The equipment is suitable for small and medium-sized investment breweries,wineries, farms, hotels, bars and distillation laboratories. It is also suitable for large-scale wine-loving individuals, because this device looks like an ornament, but its function is more powerful than the artistic appearance.
Pure alcohol + pure water (we also produce pure water equipment) + flavor =high-quality vodka, whiskey, tequila, gin, brandy, wine and so on.
We hope we have opportunities for cooperation. If you have any special requirements for the alcohol equipment, please let us know, let us fulfill your needs.