Mini dairy plant/ ghee making machine/ milk pasteurizer
Mini dairy plant/ ghee making machine/ milk pasteurizer
Specifications
milk production line:
1. semi-automatic or fully automatic
2. customized design
3. automatic CIP clean
4. turnkey projects
Description of this milk production line:
This milk production line is a turnkey project, which can produce several types of market milk products, i.e. whole milk, skimmed milk and standardized milk of various fat contents.
This milk production line raw milk can be fresh milk or powder milk, the procedure method can be pasteurization or HTST pasteurizer or UHT processing.
End product package of this milk production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box,aseptic pouch. for this dairy production line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:
Technical parameters
|
Raw material |
Fresh cow(goat)milk and milk powder |
|
End product |
Various kinds of pure milk, yogurt, flavored milk, milk beverage, butter, cheese etc |
|
Capacity |
2000 – 1000,000 liters per day |
|
End product package |
Aseptic pouch, Gable Top box, plastic bottle, plastic cup, glass bottle,plastic pouch etc |
Equipment layout
Milk Production line Project Photos show
milk blending system milk cooling system
pipe installation sugar melting system
milk temporary storage system spray retort
Equipment list sample of dairy processing line
| Equipment list of dairy processing line | |||
| No. | Name | Size | Main parameter |
| 1 | Milk reception and storage unit | ||
| 2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball |
| 3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh |
| 5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 7 | Blending unit | ||
| 8 | Storage tank | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh |
| 11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes |
| 12 | High pressure homogenizer | 500L/H | 40MPa |
| 13 | Cream separtor unit | ||
| 14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm |
| 15 | Buffer container | 100L | SUS304, with a cover, single layer |
| 16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer |
| 17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets |
| 18 | Butter churner | 100L | SUS304 |
| 19 | Yogurt storage, ferment and filling unit | ||
| 20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal, adjustment speed by manual |
| 23 | Plastic pouch filling machine | ||
| 24 | Plastic cup-shaped filling machine | ||
| 25 | CIP system unit | ||
| 26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks |
| 27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished |
| 28 | Power system unit | ||
| 29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | |
| 30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | |
| 31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning | |
| milk reception unit | |
| twin piping filter | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
| plate cooler | material-touch SUS304 stainless steel,one section,T=16℃,outlet milk temperature is 4℃ |
| milk storage tank | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| milk pump | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| raw milk pre-pasteurize unit | |
| plate-Pasterlizer | SUS304 stainless steel,plate type,85℃-95℃,15S,semi-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| cream separator | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
| high pressure homogenizer | (starting box included) |
| milk storage tank | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
milk pump |
material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| cream storage tank | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| rotary pump | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| butter burner | SUS304, frequency converted speed adjustable, 35RPM, with protection cover device |
| blending unit | |
| vertical type screw pump | food sanitary grade, manual adjustable |
| blending tank | material-touch SUS316 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
| milk pump | material-touch SUS316 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| plate heater union | material is SUS316,one section,heating with hot water,T1=50℃,automatic temperature control |
| high-speed emulsification tank | material-touch SUS316 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
| milk pump | material-touch SUS316 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| double pipe filters | material-touch SUS316 stainless steel,double pipe,stainless steel filter 100 meshes |
| operate platform | SUS304,1200*1200*1200mm |
| yogurt sterilizing,homogenizing unit | |
| Yogurt Pasteurizer | material-touch SUS316 stainless steel,plate type,95℃,300S,semi-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| high pressure homogenizer | (starting box included) material-touch SUS316 stainless steel,25MPa |
| temperature holding tank | material-touch SUS316 stainless steel,holding 300S |
| fermentation unit | |
| fermentation tank | material-touch SUS316 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
| rotor pump | Stainless steel SUS304,food grade,with stepless speed adjustable |
| tubular cooler | SUS316,Tm=30℃ Stainless steel SUS304,Tm=30℃ |
| operate platform | SUS304,8000*800*1600mm |
| high level storage unit | |
| yogurt pressure vessel | material is SUS316, 3bar,insulation,with scrap agitator,dimple pad, sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs,high /low lever sensor |
high position tank |
material is SUS304,insulation,with scrap agitator,dimple pad, sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs,high /low lever sensor |
| high level platform | |
| yogurt and cream filling unit | |
| plastic cup filling machine | SUS316, auto filling, auto sealing, each cup 200ml, speed 4000cups per hour |
| union cup filling machine | SUS316, auto form cups, auto filling, auto sealing, each cup 100ml, speed 9000cups per hour |
| union box filling machine | SUS316, auto form boxes, auto granular filling, auto sealing, each box 200g, speed 4000boxes per hour |
| screw conveyor | SUS316,speed adjustable |
| manual bottle loading platform | SUS304 |
| air conveyor | SUS304,12 meters long,include air fan |
| plastic bottle filler | Pasterlized milk and yogurt filling,bottle volume is 0.25-1L, washing,filling, thread capping 3 in 1(16/10/6) |
| spraying type pasteurization and cooling tunnel | Steam heating, with automatic temperature control system Using recycle water cooling With cylinder push and out of bottle system |
| conveyer belt | (including power head),60m |
| fan dryer | SUS304 |
| sleeve labelling machine | SUS304,5000pcs/h |
| shrink lable machine | SUS304, steam heating,5000pcs/h |
| film wrapper | 5000BPH |
| printer | |
| curd processing unit | |
| curd vat | SUS304,with honeycomb Jacket,with mixer,speed adjustable,temperature automatic control |
| pressor machine | SUS304 |
| pressor basket | SUS304 |
| Hydraulic unit | for 1 pcs pressor machine |
| aseptic birck filling unit | |
| UHT sterilizer | aseptic tub-type,sterilzing temperature 137 ℃,holding time 4S,full automatic control |
| full-auto vacuum degasser | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
| high pressure homogenizer | 30MPa,(starting box included) |
| aseptic tank | full-auto control |
| bricks aseptic filling machine | 3000 piece per hour |
| cap machine | |
| conveyor | SUS304, 8 meters |
| printer | |
| full auto CIP system | |
| full-auto CIP system | outer coat of SUS304 stainless steel material,inner shell of SUS304,double cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
| CIP return pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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