Aluminum Alloy | 6063 / 6061 / 6463 / 6005 / 6105 | |
Tempers | T4: solution heat-treated and naturally aged T5: cooled from an elevated temperature and artificially aged T6: solution heat-treated and artificially aged | |
Extrusion Capacity | Press Sizes Diameter-Tonnages:5 in / 130mm-660 tons, 10in/ 270mm-1800 tons, 20in/ 500mm-6000 tons Hollow Profile Circle Maximum Size * ( CCD ): 5ft(1520mm) Wall MinimumThickness: 0.028in(0.7mm ) , depends on the shape Profile Maximum Weight: 40 lb / ft (60kg/m) Tongue Ratio: we' ve extruded profiles with tongue ratios nearing 5:1 for heat sinks and other channel profiles *(CCD=circumscribing circle size) | |
Standard Dies Shape | Angles(equal), Angles(unequal), C shapes, Caps, Carpet bar, Channels, Corners, Coves, Dividers, F shapes, H shapes, T shapes, Tracks, Tubes
| |
Fabrication | Cutting Countersinking, Punching, Notching, Bending, Deburring,
Drilling, Tapping, Milling,
Forming, Mitre cutting, CNC machining
| |
Finish | Mill finish, Sand Blasting, Anodizing (Anodizing thickness: 8-25um), Wood grain, Electrophoresis painting, Powder coating(Powder coating thickness: 60-120um), *Maximum powder coat length: 21 ft/ 6400 mm *Maximum anodize length: 21 ft/ 6400 mm | |
Tolerance | according to GB5237.1-2008 or as per agreement | |
Industry Standards | ISO9001: 2008, ISO14001: 2004, | ISO10012, AAA grade standardize corporate; |
Design | Degreed Engineers, Design / Analysis, Solid Modeling – Solidworks, CAD – Computer Aided Drafting, CAM – Computer Aided Machining, Extrusion Die Design | |
Testing | Validation Durability Reliability |
Windows & Doors, Commercial & Residential Custom & standard shapes 6063 alloy Fabricate, paint, anodize, and thermal break protection | Custom Building Structures/ Sunrooms / Arena Domes Custom shapes Fabricate, paint, and anodize | Curtain Wall, Storefront Industry standard custom shapes for storefront and curtain wall systems Fabricate, paint, anodize, and thermal break protection |
Furniture Custom shapes Fabricate and anodize | Sporting & Athletic Goods Custom shapes Fabricate for goals and anodize | Light Fixtures & Electric Lamps Custom shapes Fabricate and anodize |
Solar, Wind & Other Alternative Energy Apps Custom shapes Fabricate and anodize | Electronics & Communication Equipment Custom shapes Fabricate, paint, and anodize | Industrial, Agricultural & Mining Custom shapes Mine pipe Fabricate |
Process Industries Custom shapes Fabricate | Service Equipment & Supplies Custom shapes Fabricate | Ladders & Scaffolds Custom shapes Fabricate |
*Spiral Bundle: Extrusions are stacked and tightly wrapped with a stretch film for finish protection.
*Shrink Sleeve: Extrusions are individually covered with a heat shrink film that tightly adheres to the
profile for finish protection.
*Interleave / Kraft: Extrusions are serpentine interleaved with PEP and Kraft for finish protection.
*Paper Layer / Box: Extrusions are layered, separated by paper and boxed for finish protection.
*Box: Extrusions are placed in custom cardboard boxes for finish protection.
*Custom Crate: Extrusions can be placed in a custom wooden shipping crate for further protection.
SUPPLYING YOU WITH SOLUTIONS
Phone support: speak to a friendly voice you trust to get the job done
Industry leading practises: take the stress out of material control
On the case: we make sure every order is chased
In the know: one step ahead, recording the progress of your order
Comprehensive technology: we use the very latest technology to stay ahead
Mail us any time: fast and reliable responses to inbound email
Q1:What is aluminum extrusion, fabrication, and anodization?
A: Aluminum Extrusion refers to a process of creating shapes with an aluminum
billet or log by forcing it to flow through a shaped opening in a die. Aluminum can
be extruded into standard shapes or specific designs depending on a customer’s
preference.
Aluminum Fabrication refers to building aluminum components by cutting,
mitering, notching, piercing, forming, bending, CNC machining, mechanical
assembly and welding.
Aluminum Anodization is an electro-chemical process of coating aluminum with
a thin layer of oxide to increase corrosion resistance and harden the surface.
Aluminum also can be dyed with various anodizing colours,which in most cases,
are resistant to sunlight.
Q2:What are the benefits of processing “All Under One Roof”?
A:Extruding, fabricating/machining, and anodizing aluminum profiles under one
roof allows for minimized lead times, reduced production costs, and improved end
product quality to our valued customers. It avoids finger pointing between
subcontractors and the extruder if defects occur, reducing potential customer
headaches.
*JJT’s ability to provide in-house anodizing, fabrication and mechanical finishing
set JJT apart from the competition.
Q3:Is aluminum recyclable?
A:Yes, aluminum is 100% recyclable without losing its natural quality.
*JJT recycles all of its scrap aluminum and can provide components made of
recycled aluminum exclusively if requested.
Q4:How do I figure out what I need?
A:It is easy, just EMAIL or CALL us and ask for customer service.
We’ll guide you through the process and answer all of your questions.
Q5:How long will it take to get my order?
A:Depending on the complexity of your part, once you have established the final
design and tolerances a die can be ordered and delivered to our shop in about
2-3 weeks. After that you can be receiving parts in as little as two weeks.
Q6:Does JJT have dies available for standard aluminum extrusion profiles and
aluminum extruded shapes?
A:JJT Aluminum have thousands of standard aluminum extrusion dies available to
run aluminum extruded channels, aluminum tubing, aluminum extruded rectangular
bars, square bars, rectangular tubes, T sections, H sections, extruded aluminum
round tubes, square bars, extruded aluminum square tubing profiles, along with
extrusion dies for various extruded aluminum shapes. With aluminum extrusion,
fabrication, CNC machining, high speed cutting, bright and satin anodizing capabilities
all under one roof at our 13,000,000 square foot facility, JJT Aluminum can supply all
your value add aluminum extrusion requirements.
Q7:What is your closest sea-port ?
A:Dalian City SeaPort