Liquid glucose Sirup production line

Process overview:

Glucose syrup is a kind of starch syrup produced by the action of enzyme or acid with starch as raw material.

Mix the starch with water to 17-19. Be. About, adjust PH 5.0-6.0, add amylase, liquefaction through high temperature. The liquid slurry is filtered, the filtrate is saccharified with hydrochloric acid to adjust the pH value, the saccharified liquid is decolorized with activated carbon, and the ion exchange resin is concentrated into glucose syrup.

Process details:

Ø adjustable size: starch water mixing to 17 to 19. Be. Around, PH adjustment of 5.0 to 6.0 or so, to join the high temperature of liquefied enzyme, after mixing the slurry pump injection liquefier, after the injection of temperature control in the 100-110 ℃, the heat preservation 60 min, and then the secondary injection to 120-125 ℃, 5 min, flash to reduce the temperature to 96 ℃, 2 hours heat preservation;

Ø saccharification: the use of saccharifying enzyme action, the liquefaction to DE a certain value of sugar liquid saccharification, broken down into glucose, fructose, sucrose, maltose, etc as main composition of molasses and meet the requirements of DE value after the turn to the next working procedure;

Ø liquid sugar decolorization: using activated carbon adsorption, through two counter-current decoloring process, removing the color of the syrup, adsorption to remove part of the protein and fat.

Ø ion exchange: adjust the syrup, exchange before cooling temperature and PH value, syrup pump into the desalting of ion exchange, by cation resin, anion resin syrup off ash content.

Ø enrichment: after desalting syrup under the condition of vacuum, heated evaporation and make the syrup concentration meet the process requirements of scope, lowering the temperature, filling, conveying to the finished product process is the glucose syrup;

ey equipment of this process:

High temperature injector,  

 steam recovery unit,   

ion exchange unit,  

 concentration tower unit, 

 PLC automatic control system.

Technical features:

1. The high-temperature liquefaction enzyme and the one-time jet liquefaction process are adopted to precisely control the temperature, and the starch liquefaction is sufficient without recovery.

2. Adopt efficient heat exchange and steam recovery technology to save energy;

3. Flow activated carbon decolorization process, decolorization effect is good, high degree of automation, to ensure the color of the finished product.

4. Optional ion-exchange column sugar refining process can fully remove ash in the syrup and increase the temperature of the finished sugar.

5. Small wastewater discharge, low COD value, low pollution and low cost of environmental protection treatment.

To provide a full range of starch sugar design

According to different industries of each customer, different raw materials and different requirements of products, we provide different professional design schemes to ensure that each set of process can meet the interests of each customer, and design a set of efficient and economical technical scheme for customers.

related prodcut : Large glucose syrup makingmachine/Corn glucose syrup processingmachine_how to make syrup/Wheat starch glucose syrup production line making machine /Economic Advanced Corn SyrupGlucose Making Machinery/Advanced maize glucose making machine / corn flour milling machine/Automatic Cooking Stirrer Oil Food Hard Candy Sugar Syrup Making Machine/Automatic Cooking Stirrer Oil Food Hard Candy Sugar Syrup Making Machine/Automatic Cooking Stirrer Oil Food Hard Candy Sugar Syrup Making Machine/Automatic Cooking Stirrer Oil Food Hard Candy Sugar Syrup Making Machine/Automatic Cooking Stirrer Oil Food Hard Candy Sugar Syrup Making Machine/Advanced automatic corn riceglucose starch sugar syrup making/automatic maize glucose syrup processing line/Artificial Rice Making Production Line/Glucose syrup production line for your best choice/New technology Industrial production liquid glucose plant /Latest technology low cost maizeglucose making machinery/ Maize Flour Glucose MakingMachine...