Lab homogenizing machine vacuum emulsifying mixer homogenizer for cosmetic lotion cream food
Lab homogenizing machine vacuum emulsifying mixer homogenizer for cosmetic lotion cream food
It is an automatic lifting type for the lid of emulsification tank with the main tank invertible and dumpable.
The emulsification tank comes with a high shear homogenizer and a counter-rotating scraper.
It includes 2 pre-treatment tanks. One is the water phase tank, the other is the oil phase tank.
A high speed dispersion system exists inside the pre-treatment tank.
There is a vacuum system inside the emulsifying equipment with the working materials in the pre-treatment pot able to be sucked into the emulsification tank using the negative pressure.
They are mirror polished for both inner and outer surfaces of the tank to meet the sanitary requirements.
It adopts the electric heating method through the jacket layer, resulting in uniform heat transfer and high accuracy of temperature control. Moreover, the system can be connected to the water supply for cooling.
Customers can select the control mode alternatively using the PLC or button.
Advantages
Suitable for high viscosity materials with the highest viscosity up to 80,000MPas.
Good emulsification effect & stable emulsion form, the particle size of the micro-droplets is usually less than 5um.
The main tank can be dumped and discharged through the bottom valve.
Includes a vacuum system that can form a high vacuum value above -0.093MPa in the emulsification tank.
The parts in direct contact with the working material are made of high quality stainless steel 316.
The heating temperature is controlled by PID with the features of fast heating and high accuracy of temperature control.
A heat insulation layer is provided outside the heating jacket to prevent the operator from being burned.
It comes with LED lighting inside tank and sight glass with scraper.
It is easy to clean and maintain for the machine structure.
A lot of anti-daze and other protection mechanisms are set inside the equipment to avoid personnel injury and accidental damage to the equipment as much as possible.
Other functions can be customized.
| Model # | Design Volume (L) | Max. Useful Volume (L) | Min. Useful Volume (L) | Dimensions (L*W*H)MM |
| ZJR-5 | 6 | 4 | 2.5 | 1400*600*1700(2000) |
| ZJR-10 | 11 | 8 | 5 | 1500*600*1700(2000) |
ZJR-5 lab Emulsifying Machine ready for delivery
(1) System
Stainless steel cladding, safe and sanitary, easy to clean.
(2) Operation platform
(3) Tilting
The main pot can be flipped down to 120°so that even the high viscosity material can also be easily emptied.
(4) Heating & Thermal insulation
The main pot has independent hating & thermal insulation temperature control system. The thermal insulation layer is arranged outside the heating system to avoide high temperature scalding.
(5) Mixing & Ultra-high speed homogenizing
Cooperated with YK patentmixing system, the ultra-highspeed precise Rotar/Statorsystem can achieve the best homogenizing effect.
(6) Connector
Reserved multiple sets of standard connectors can be used to add solid or liquid additives or access other sensors.
(7) Vacuum
With vacuum system, the pot can be maintained at a vacuum of less than -0.095MPa.
(8) Lifting beam
It can lift the overall mixing system to the outside of the pot, which is easy to clean and observe.
(9) Intelligent operating system
The simple and easy-to-learn innovative emulsifying control system is designed for lab environment. All the parameters can be adjusted easily. And even the hands are stained materials, it’s still easy to control.
(10) Lighting
Bran-new LED light source can both save energy and provide 150 lumens of illumination and 50,000 hours working life.
(11) Pretreament pot
The two pretreatment pots are both equipped with independent heating, temperature control and dispersing system. Pretreament materials can be directly sucked into main pot via negative pressure of main pot.
(12) Heating system
Exclusive heating sysytem for every pot.
Technology Parameters of Emulsifying Machines:
|
Product details |
Parameters |
ZJR-5 |
ZJR-30 |
ZJR-50 |
ZJR-250 |
ZJR-650 |
ZJR-1000 |
ZJR-1300 |
|
Emulsifying Pot |
Design Volume(L) |
6 |
30 |
50 |
250 |
650 |
1000 |
1300 |
|
Working Capacity(L) |
5 |
25 |
40 |
200 |
520 |
800 |
1000 |
|
|
Scraper Stirring Speed(Rpm) |
0-86 |
0-86 |
0-86 |
0-65 |
0-45 |
0-45 |
0-45 |
|
|
Homogenizer Speed(Rpm) |
0-2800 |
0-2800 |
0-2800 |
0-2800 |
0-2800 |
0-2800 |
0-2800 |
|
|
Electrical Heating Power(Kw) |
2 |
3 |
4 |
12 |
18 |
24 |
24 |
|
|
Vacuum Pump Power(Kw) |
0.25 |
0.37 |
0.37 |
1.5 |
2.2 |
3 |
3 |
|
|
Lift Way |
Electric |
Electric |
Electric |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
|
|
Water Pot |
Design Volume(L) |
3.35 |
25 |
38 |
160 |
400 |
650 |
800 |
|
Working Capacity(L) |
2.7 |
20 |
30 |
128 |
320 |
500 |
650 |
|
|
Scraper Stirring Speed(Rpm) |
1200 |
1400 |
1400 |
1400 |
960 |
960 |
960 |
|
|
Oil Pot |
Design Volume(L) |
3.35 |
17.5 |
25 |
160 |
320 |
500 |
650 |
|
Working Capacity(L) |
2.7 |
14 |
20 |
105 |
250 |
400 |
500 |
|
|
Scraper Stirring Speed(Rpm) |
1200 |
1400 |
1400 |
1400 |
960 |
960 |
960 |
|
|
Total Power |
Electrical Heating |
5.5 |
12 |
14 |
42 |
70 |
88 |
91.5 |
|
Steam Heating |
1.5 |
5 |
5 |
12 |
22 |
28 |
31.5 |
|
|
Dimens(Overall) |
Length(A) |
1100 |
1400 |
1450 |
300 |
3650 |
3750 |
3750 |
|
Width(B) |
620 |
600 |
600 |
2300 |
3420 |
3620 |
3700 |
|
|
Closing Hight(C) |
1650 |
1900 |
1950 |
2500 |
3230 |
3230 |
2960 |
|
|
Rising Hight(D) |
1950 |
2400 |
2500 |
3500 |
4560 |
4760 |
4560 |
E e 
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