- Strong film (strength and durability) thanks to a 3-layered film structure
- Cost saving-high % of recycled material or CaCO3 used in the middle layer
- Lower investment, fast return: Economic solution comparing to ABC extruders
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LDPE/HDPE T-shirt bag 3 layer blown film machine
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Meorient Import & Export Co.LTD
China - Hangzhou
Trading Company
Trade Capacity
Export Percentage
Nearest Port
Hangzhou,Shanghai
Accepted Delivery Terms
Employees
5-10人
Accepted Payment Currency
USD,CNY
Average Lead Time
45 Day(s)
Certifications
Product Specifications
--Product Description
LDPE/HDPE T-shirt bag 3 layer blown film machine
Recycled and CaCO3. Pushed to the limit. Cost-saving technology for film and bag producers
- 2 extruders of different sizes to produce 3 layer film
Model Comparision
LDPE/HDPE T-shirt bag 3 layer blown film machine
Model | Width (mm) | Thickness (mm) | Output (kg/hr) | ||||
HDPE | LDPE | HDPE | LDPE | ||||
CE-ABA-45-55 (45-55-1200) | 300-1000 | 0.01-0.05 (10-50 micron) | 0.03-0.1 (30-100 micron) | 60-90 | 70-90 | ||
CE-ABA-55-65 (55-65-1700) | 400-1400 | 110-140 | 120-150 | ||||
Product Description
LDPE/HDPE T-shirt bag 3 layer blown film machine
Stable Operation. Maximum performance. Minimum consumption
LDPE/HDPE T-shirt bag 3 layer blown film machine produces 30% stronger film
In some markets such as Turkey, Thailand and Vietnam where T-shirt bag production has become extremely competitive, film producers are now replacing their existing mono layer extruders with LDPE/HDPE T-shirt bag 3 layer blown film machine, mainly to save production cost. One of the biggest T-shirt bag producers in Vietnam has already replaced half of its mono layer extruders with LDPE/HDPE T-shirt bag 3 layer blown film machine in the past 3 years to stay competitive in the local market.
The LDPE/HDPE T-shirt bag 3 layer blown film machine consists of two extruders, normally of two different sizes. The most common ones today are the combination of a 45mm screw diameter together with a 55mm for T-shirt bag production. For garbage bags, normally a 55mm screw diameter with a bigger 65mm is used. In the A-A outer layer, normally 20% of CaCO3 is used, with some additional of color masterbatch, LLDPE and a larger percentage of HDPE. The B layer can be used with larger percentage of CaCO3 with HDPE raw material. In-house recycled pellets can also be used to the mixture.
Besides reducing a significant amount of raw material used in the formula, another advantage of the LDPE/HDPE T-shirt bag 3 layer blown film machine is that the 3 layer film that it produces is 30% stronger than film produced by a mono layer extruder. The LDPE/HDPE T-shirt bag 3 layer blown film machine is also much more economic comparing to an ABC three layer machine as it has one extruder less.
The LDPE/HDPE T-shirt bag 3 layer blown film machine consists of two extruders, normally of two different sizes. The most common ones today are the combination of a 45mm screw diameter together with a 55mm for T-shirt bag production. For garbage bags, normally a 55mm screw diameter with a bigger 65mm is used. In the A-A outer layer, normally 20% of CaCO3 is used, with some additional of color masterbatch, LLDPE and a larger percentage of HDPE. The B layer can be used with larger percentage of CaCO3 with HDPE raw material. In-house recycled pellets can also be used to the mixture.
Besides reducing a significant amount of raw material used in the formula, another advantage of the LDPE/HDPE T-shirt bag 3 layer blown film machine is that the 3 layer film that it produces is 30% stronger than film produced by a mono layer extruder. The LDPE/HDPE T-shirt bag 3 layer blown film machine is also much more economic comparing to an ABC three layer machine as it has one extruder less.
POLYSTAR, a Taiwanese manufacturer of blown film machines has shifted its main focus onto making and re-engineering ABA technology, because it has noticed this big shift in market trend in many countries where it exports to. In Russia, for example,
the mono layer blown film market is almost dead for POLYSTAR, despite the fact that it used to sell at least 50 mono layer blown
film machines to the market annually for almost a decade. Instead, 90% of the blown film machines that POLYSTAR has sold to Russia since 2010 has been the ABA type. One of the leading and largest film and bag producers in St. Petersburg (Russia) who currently with 60 sets of POLYSTAR's mono layer blown film machines, has also been very active in upgrading their machines to the ABA type from mono layer extruders.
the mono layer blown film market is almost dead for POLYSTAR, despite the fact that it used to sell at least 50 mono layer blown
film machines to the market annually for almost a decade. Instead, 90% of the blown film machines that POLYSTAR has sold to Russia since 2010 has been the ABA type. One of the leading and largest film and bag producers in St. Petersburg (Russia) who currently with 60 sets of POLYSTAR's mono layer blown film machines, has also been very active in upgrading their machines to the ABA type from mono layer extruders.
POLYSTAR has recently installed 22 sets of mono layer blown film machines in Yangon, Myanmar in a newly-established film
production factory. The production line was purchased by one of the largest Japanese investment groups, who aims to produce films
locally in Myanmar, and later exports the packaging film products back to Japan. Its main products include flat bags, T-shirt and garbage bags. However, POLYSTAR believes that this type of set up is only likely in a country where labor cost is still relatively
low. In markets where labor cost is higher and more competition exists, producers must find a way to lower their production cost
in order to increase profit margin.
production factory. The production line was purchased by one of the largest Japanese investment groups, who aims to produce films
locally in Myanmar, and later exports the packaging film products back to Japan. Its main products include flat bags, T-shirt and garbage bags. However, POLYSTAR believes that this type of set up is only likely in a country where labor cost is still relatively
low. In markets where labor cost is higher and more competition exists, producers must find a way to lower their production cost
in order to increase profit margin.
The main advantages of the LDPE/HDPE T-shirt bag 3 layer blown film machine are
● Stronger, higher film resistance comparing to mono layer film products with the same thickness
● Cost saving: Virgin material is applied mainly on the outer (thin) layers which is relatively a very small percentage of the film composition
● Better material mixing with co-extrusion to produce better quality film
The main usage and applications of the LDPE/HDPE T-shirt bag 3 layer blown film machine are:
● For the production of T-shirt bags, garbage bags and shrink film (for bottle wrapping)
● 40%~70% CaCO3 compounds or recycled material can be used in the middle layer
● Thin outer layers with virgin material to cover the film surface so that it still looks good and shinny despite the usage of secondary grade material in the middle layer
● Cost saving: Virgin material is applied mainly on the outer (thin) layers which is relatively a very small percentage of the film composition
● Better material mixing with co-extrusion to produce better quality film
The main usage and applications of the LDPE/HDPE T-shirt bag 3 layer blown film machine are:
● For the production of T-shirt bags, garbage bags and shrink film (for bottle wrapping)
● 40%~70% CaCO3 compounds or recycled material can be used in the middle layer
● Thin outer layers with virgin material to cover the film surface so that it still looks good and shinny despite the usage of secondary grade material in the middle layer
Customer Story
LDPE/HDPE T-shirt bag 3 layer blown film machine
Simple operation - the key to our customers' success
Iran – LDPE/HDPE T-shirt bag 3 layer blown film machine a new trend for bag makers
In June, the film producer located in Mashhad, Iran has added the 4th POLYSTAR line for the production of garbage and T-shirt bags.
Numerous film and bag producers have acquired the ABA blown film technology in recent years as a replacement of monolayer machines for bag production, largely because a high percentage (up to 50~70%) of CaCO3 compounds can be used in the B (middle) layer of the film, while the inner and outer (A-A) layers can be filled with virgin material to maintain good quality of the film surface. This significantly cuts down the usage of virgin raw material and thus reduces production cost.
The popular usage of LDPE/HDPE T-shirt bag 3 layer blown film machine for T-shirt and general packaging bag production has first started in Turkey in 2005, and has seen significant growth in the neighboring Russian market (in which POLYSTAR now holds over 50% of the market share for ABA) since 2011 and now in Iran as well in this region. POLYSTAR will install 3 more LDPE/HDPE T-shirt bag 3 layer blown film machine in Iran this August along with other projects under production. As the cost of raw material fluctuates frequently, the LDPE/HDPE T-shirt bag 3 layer blown film machine add great advantage and flexibility (comparing to mono layer, single extruders) for the bag producers – with the option of using high % CaCO3 compounds or recycled material in the middle layer.
In markets where the price of HDPE raw material has increased significantly, LDPE/HDPE T-shirt bag 3 layer blown film machine provides a great advantage in terms of lowering production cost and increasing product quality and competitiveness, especially for 15 ~ 30 micron in HDPE. Virgin material is applied mainly on the A-A (inner and outer) layers, which are relatively a very small percentage of the film composition with the ratio of approximate 1:6:1 (inner: middle: outer)
Besides a standard and economic, simple ABA model, POLYSTAR also offers more advanced optional upgrades such as precise gravimetric dosing system, extrusion control and fully automatic cutting and winding to enhance the performance and quality of the film production.
Numerous film and bag producers have acquired the ABA blown film technology in recent years as a replacement of monolayer machines for bag production, largely because a high percentage (up to 50~70%) of CaCO3 compounds can be used in the B (middle) layer of the film, while the inner and outer (A-A) layers can be filled with virgin material to maintain good quality of the film surface. This significantly cuts down the usage of virgin raw material and thus reduces production cost.
The popular usage of LDPE/HDPE T-shirt bag 3 layer blown film machine for T-shirt and general packaging bag production has first started in Turkey in 2005, and has seen significant growth in the neighboring Russian market (in which POLYSTAR now holds over 50% of the market share for ABA) since 2011 and now in Iran as well in this region. POLYSTAR will install 3 more LDPE/HDPE T-shirt bag 3 layer blown film machine in Iran this August along with other projects under production. As the cost of raw material fluctuates frequently, the LDPE/HDPE T-shirt bag 3 layer blown film machine add great advantage and flexibility (comparing to mono layer, single extruders) for the bag producers – with the option of using high % CaCO3 compounds or recycled material in the middle layer.
In markets where the price of HDPE raw material has increased significantly, LDPE/HDPE T-shirt bag 3 layer blown film machine provides a great advantage in terms of lowering production cost and increasing product quality and competitiveness, especially for 15 ~ 30 micron in HDPE. Virgin material is applied mainly on the A-A (inner and outer) layers, which are relatively a very small percentage of the film composition with the ratio of approximate 1:6:1 (inner: middle: outer)
Besides a standard and economic, simple ABA model, POLYSTAR also offers more advanced optional upgrades such as precise gravimetric dosing system, extrusion control and fully automatic cutting and winding to enhance the performance and quality of the film production.
Russia – LDPE/HDPE T-shirt bag 3 layer blown film machine Eco-Flex
LDPE/HDPE T-shirt bag 3 layer blown film machine: Thinner, stronger film at lower production cost
Many film producers have adopted the LDPE/HDPE T-shirt bag 3 layer blown film machine as a replacement of monolayer machines nowadays, mainly because a high percentage (up to 50~70%) of CaCO3 compounds an be used in the B (middle) layer of the film. This significantly cuts down the usage of virgin raw material and thus reduces production cost.
In 2015, POLYSTAR and its representative in Russia Evropolimer has already carried out more than 10 installations of LDPE/HDPE T-shirt bag 3 layer blown film machine in different industrial areas of Russia. With the third consecutive year of increased number in sales, repeated orders and positive customer feedback, it is evident that ABA is extremely competitive for manufacturing T-shirt and garbage bags comparing to mono (one) layer production.
Many film producers have adopted the LDPE/HDPE T-shirt bag 3 layer blown film machine as a replacement of monolayer machines nowadays, mainly because a high percentage (up to 50~70%) of CaCO3 compounds an be used in the B (middle) layer of the film. This significantly cuts down the usage of virgin raw material and thus reduces production cost.
In 2015, POLYSTAR and its representative in Russia Evropolimer has already carried out more than 10 installations of LDPE/HDPE T-shirt bag 3 layer blown film machine in different industrial areas of Russia. With the third consecutive year of increased number in sales, repeated orders and positive customer feedback, it is evident that ABA is extremely competitive for manufacturing T-shirt and garbage bags comparing to mono (one) layer production.
The LDPE/HDPE T-shirt bag 3 layer blown film machine consists of two extruders to produce 3-layer film. The most common ones today are the combination of a 45mm extruder together with a 55mm to produce 500~1000mm film width, and a 55/65mm extruder combination to produce 1100 up to 1400mm film in width, particularly for the production of T-shirt bag and garbage bags. The B (middle) layer, which makes up about 60~75% of the film composition, usually consists of 60~70% CaCO3 compounds. Recycled pellets (from in-house waste) can also be added to the blend. The re-designed screw helps to achieve maximum efficiency during the film production process. A better extrusion mixing is able to produce outstanding film quality, even when working with 40~70% CaCO3 and recycled material in the mixture.
Company Profile
Proven Success
World-class Producer of Plastic Recycling Machine
World-class Producer of Plastic Recycling Machine
32 years of experience
Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution.
A global leader with 4,180 machines installed
More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America.
Satisfied customers in 105 countries
POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market.
Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution.
A global leader with 4,180 machines installed
More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America.
Satisfied customers in 105 countries
POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market.
Film Production Industry
32 years of manufacturing experience focusing on user interface and customer feedback
Continue to develop simple solution and technology.
Continue to develop simple solution and technology.
ABA 3 layer film producer
The LDPE/HDPE T-shirt bag 3 layer blown film machine is mainly used for T-shirt and garbage bag production. The biggest advantage of the A-B-A is that a high percentage of calcium carbonate compound can be used in the middle (B) layer. Besides reducing a significant amount of virgin raw material used in the formula, another advantage of the LDPE/HDPE T-shirt bag 3 layer blown film machine is that the 3-layer film that it produces is 30% stronger than the film produced by a monolayer extruder with the same thickness.
In some markets where T-shirt bag production has become extremely competitive, film producers are replacing their existing monolayer extruders with LDPE/HDPE T-shirt bag 3 layer blown film machine to reduce production cost.
In some markets where T-shirt bag production has become extremely competitive, film producers are replacing their existing monolayer extruders with LDPE/HDPE T-shirt bag 3 layer blown film machine to reduce production cost.
Mulch (Agricultural) film producer
The mulch (agricultural) film producer located in Santiago, Chile has been working with POLYSTAR for years and has recently added
two more lines to expand its production capacity. The two-layer (AB) film line is mainly used for LDPE agricultural film
production. The company also produces other products such as construction film, furniture cover, detergent bags, heavy-duty bags,
shopping bags, consumer packaging and many others. The film line is equipped with automatic winding, cutting, and offloading as
well as a 4 component dosing system. A specially designed screw allows the producer to work with recycled material in the mixture.
two more lines to expand its production capacity. The two-layer (AB) film line is mainly used for LDPE agricultural film
production. The company also produces other products such as construction film, furniture cover, detergent bags, heavy-duty bags,
shopping bags, consumer packaging and many others. The film line is equipped with automatic winding, cutting, and offloading as
well as a 4 component dosing system. A specially designed screw allows the producer to work with recycled material in the mixture.
Recycling Industry
We design our machines to be simple and focus on what’s most important for plastic producers who are looking for an easy and stable operation.
Washed LDPE and HDPE film flakes
The Nitra-based recycler acquired a POLYSTAR HNT-85 to work in-line with its existing washing and drying units to complete the turnkey, government-funded recycling project. The dirty material is collected from city waste. After a quick sorting, the post-consumer waste first goes through the washing and drying lines. The washed and dried film flakes with 3~5% water moisture content is then fed directly into the POLYSTAR HNT-85V machine for
further degassing, filtration and pelletizing.
further degassing, filtration and pelletizing.
Packaging Film Producer of HDPE, LDPE and PP film
Leftover waste of edge trim from blown film and cast film in the format of scraps (T-shirt bags cut-offs from bag making and
punching processes), complete film rolls and sheet can be efficiently recycled in a simple process. The high quality, uniformed
sized recycled pellets are almost like virgin material which can be put directly back into the film production line.
punching processes), complete film rolls and sheet can be efficiently recycled in a simple process. The high quality, uniformed
sized recycled pellets are almost like virgin material which can be put directly back into the film production line.
Work with POLYSTAR - LDPE/HDPE T-shirt bag 3 layer blown film machine
High quality film roll
High precision die head and cooling air ring of LDPE/HDPE T-shirt bag 3 layer blown film machine provide good film thickness control and resistance.
Manufacturing with Precision
- CE certified LDPE/HDPE T-shirt bag 3 layer blown film machine in Taiwan with total quality control
- Adopts the latest design and manufacturing of screw
and barrel to achieve maximum efficiency
and barrel to achieve maximum efficiency
- Strong research and design team
Service and Communication
- Overseas LDPE/HDPE T-shirt bag 3 layer blown film machine installation service and training are available
- Machine warranty with in-time spare parts delivery
- Fast online trouble shooting
Shipping
Fast delivery time for machine
The delivery time of a standard POLYSTAR 500kg/hr line is only 2~3 months, and a customized line takes 4 to 5 months to complete, comparing to the usual 6 ~ 12 months delivery time offered by other machine manufacturers in the market.
In-stock Spare Parts . Simply order procedure
- 100% Precision from your POLYSTAR machine
- Precisely engineered
- Readily available from the original manufacturer
- Precisely engineered
- Readily available from the original manufacturer
Exhibition
Visit POLYSTAR
for LDPE/HDPE T-shirt bag 3 layer blown film machine
Contact POLYSTAR
LDPE/HDPE T-shirt bag 3 layer blown film machine
Official Website:
https://www.polystarco.com/en/products
https://www.polystarco.com/en/products
_i_Multilayer_blown_film_machine.html
YouTube Channel:
https://www.youtube.com/user/Polystarco
Email:
polystar.sales@gmail.com
YouTube Channel:
https://www.youtube.com/user/Polystarco
Email:
polystar.sales@gmail.com
Simple Operation. Low Maintenance.
Easy Spare Parts Replacement.
Recommend Products
Recycling Materials
films, PP woven bags, jumbo bags, tapes and yarns, PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU, etc.
Recycling Materials
HDPE, LDPE, LLDPE film scraps (mono and multi-layer), start-up or changeover film rolls (film-on-roll), edge-trim waste, T-shirt bag bundles (cut- offs) from in-house production, lightly-printed film, etc.
Recycling Materials
- Pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules.
- HDPE, LDPE, PP, PA, PC, PU, PBU, ABS Granules.
- Pre-crushed film flakes, PP raffia, PE/PP woven, PE foam.
- Pre-crushed film flakes, PP raffia, PE/PP woven, PE foam.
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