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Injection machine customized mold change magnetic clamper quick die change system
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Meorient Import & Export Co.LTD
China - Hangzhou
Trading Company
Trade Capacity
Export Percentage
Nearest Port
Hangzhou,Shanghai
Accepted Delivery Terms
Employees
5-10人
Accepted Payment Currency
USD,CNY
Average Lead Time
45 Day(s)
Certifications
Product Specifications
--Product Description
Magnetic quick die change system
HQMC electro-permanent magnetic quick mold clamping system is suitable for 50~4000 ton injection molding machine. The new circular magnetic structure and special internal magnetic circuit design make it 20% more attractive than the traditional magnetic platen. It cost less than 3 minutes for general injection molding machine of mold change, The change time of oversize mold is shortened from 2 hours to 10 minutes.
Products Description
Details Images
The highest safety standard
1. Mold oppressed detection
2.Magnetic flux detection
3.Temperature detection
4.Magnetizing current intensity detection
5.Mold dislocation detection
6.Distance detection
7.Interlock Control System
8.Key switch control
Our Advantages
Contents | Traditional clamping | HQMC magnetic Clamping | ||
Mechanical clamping | Hydraulic clamping | HQMC magnetic Clamping | ||
Reliability | Serious potential safety hazard Causing by mechanical clamping. | Clamping force cannot accurate reflect, cannot learn each clamp point actual mechanical force without any kinds of feedback signal Hydraulic components always required to be repair and replace.oil channel easy blocking. | Magnetic clamping force reflect in a real time. Not affect by power failure, with no moving part, no electricity required, no maintenance cost.Feedback signal detection available. | |
Mold change efficiency | Long mold change cycle, low efficiency. | Limitation of thickness of mold base board, it causes much less efficient mold change time. | Mold change time could be shortened to several minutes, more than 90% mold change time can be saved. Only one operator is required. | |
Clamp point | Clamping force only available in mold peripheral location with very limited clamping points, mold base center area no clamping force, letting mold easy become deformation. | Each clamping position mechanical force inconsistent, no clamping force in mold center area with mold easy become deformation. | Uniform clamping over the entire area, especially the center area where the center area existed high clamping force. Guarantee total clamping area has consistent force. | |
Product quality | Plastic product consistency is bad owing to mold center area no clamping force. | Plastic product consistency is bad owing to mold center area no clamping force. | Due to uniform clamping force over the entire area, plastic product will become high consistency. | |
Applicability | Low suitability. | Due to the clamping position is fixed, all the mold back plate should be design in the same technical specification, without user friendly and wasteful. | No need fixed size mold back plate, mold size more than platen dimension also workable, Strong adaptability, no interface space in the mold peripheral. | |
Maintenance costs | Pressing plate and bolt always needs replace, huge labor cost. | Hydraulic pump needs long time working, huge energy consuming ,Oil always Leakage, Needs artificial clean.. | No energy consumption during the working processing, no leakage and human maintenance. | |
Product Paramenters
Technical characteristics | ||||
Machine clamping force KN (t) | ≤200Ton | ≥200Ton | ||
Pole dimension (mm) | Ф44 | Ф66 | ||
Magnetic force per pole (kg) | 350 | 900 | ||
Plate thickness (Single side) | 35mm | 46mm | ||
Max working temperature | 120/150/180℃ | 120/150/180℃ | ||
Magnetic flux depth | 20mm | 20mm | ||
Proximity sensor range | 0.2mm | 0.2mm | ||
Standard voltages | AC240V/380V/415V/ 440V,50/60Hz | AC240V/380V/415V/ 440V,50/60Hz | ||
Ejector holes | standard | standard | ||
Centering rings | standard | standard | ||
Control unit | HQMC11-A/HQMC12-A | HQMC11-A/HQMC12-A | ||
Temperature sensor | standard | standard | ||
Proximity sensor | Each side one unit | Each side one unit | ||
Magnetic flux sensor | standard | standard | ||
Mold dislocation detection | standard | standard | ||
Magnetic current detection | standard | standard | ||
Pole sealing | Metal | Metal | ||
Machine integration | EUROMAP 70.0/70.1 | EUROMAP 70.0/70.1 | ||
Certifications
Packing & Delivery
* Customized bracket support for all-round protection
Company Profile
About HVR MAG
HVR Magnetics Co., Ltd is a high-tech enterprise that mainly researches and develops electro permanent lifting magnet, magnetics quick mold change system and electro permanent magnetic chuck .We have built stable cooperation with some famous companies as ABB, BOSCH, HITACHI, FUJISTU, FOXCONN and SUMITOMO.
HVR MAG designs and manufactures electro permanent lifting magnets for a wide range of applications. Our heavy duty lifting mangnets are designed for applications such as steel plate handling, coils, strips, profiles, piples, Billets, round bar, rail and more. These magnets are commonly used in steel structure shipyard. Metal cutting workshops. Warehouses , foundries, coil and pipe distributors, and other users of applicable steel products.
Professional
30 Engineers, 20 years of working experience.
6 Invention patens.30 utility model patents. 2 appearance 38 patents.
Quality
High quality with input material inspection and final inspection.
Certification
CE&ISO 9001;:2015
TUV CE certification
Guarantee
Standard 12 months quality guarantee
Global Ping An Insurance for your working operator
Production
Modern factory with high production capacity
Service
On-site installation and online technical support are available
FAQ
Q：HVR is a Factory or Trading company?
A: Zhuzhou HVR Magnetics Co.,Ltd is a professional manufacturer of magnetic products over 10 years, We bring the best clamping solution for the mold of injection molding machine based on our innovative technology and superior product quality.
Q: How to guarantee the quality of products.
A: 1. Any goods go through strict inspection procedures before they leave the factory.
2. There is a global product liability insurance provided by Pingan of China for our products.
Q: Where is the factory?
A: Building C-3, Gaoke Industrial park, Tianyuan district Zhuzhou,Hunan ,China
Q: How about quotation?
A: Before our exact quotation, we need confirm the machine type, Size, Grade, Coating, Magnetization Direction and Quantity, only when the model is confirmed can we give a quotation.
Q: What’s the electro permanent magnet?
A: Electro permanent magnet is a magnet which can be controlled by electricity. It only needs electricity when it is magnetized or demagnetized, and then it can maintain magnetism without electricity. An electropermanent magnet is a combination of a permanent magnet and an electromagnet.
Q: Why should you buy from us not from other suppliers?
A: 1. 31 R&D engineers, 20 years technology accumulation, 29 R&D patents .
2. CE & ISO 9001:2015 standard .
3. Quality controller : 14 years experiences QC technicians.
4. 24 hours online service.
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