NO. | Name | Brief introduction |
1 | Raw material | Corn, rice, wheat, oat, barley powder |
2 | Basic Recipe | Grist powder; sugar; coco; cheese; water |
3 | Processing flow | Mixing system; Extrusion system; Flaking system; Drying system; Flavoring system; Drying system; Packing system |
4 | Equipment involved | Mixer; Screw elevator; Double screw extruder; Air conveyor; Roller dryer; Tablet machine; Air conveyor; Dryer; Hoister; Vibrator; Hot air dryer; Flavoring system; Dryer with cooler. |
5 | Final products | Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder ; corn flakes; cereal snacks |
6 | Machine material | Stainless steel 304 or as customer’s request |
Model | DZ-65 | DZ-70 | DZ-85 | DZ-80 |
Voltage customized | 380V /50Hz | 380V /50Hz | 380V /50Hz | 380V /50Hz |
Installed power | 80kw | 88kw | 95kw | 115kw |
Power consumption | 60kw | 65kw | 70kw | 100kw |
Capacity | 120-150kgs/hr | 180-250kgs/hr | 300-500kgs/hr | 500-800kgs/hr |
Length | 26m | 28m | 36m | 45m |
Name | Mixer |
Capacity | 150kg/batch |
Parameter | power: 7.5kw |
Usage | Mixing various kinds of raw material |
Working Principle | The motor drives the stirring cage, automatic water adding device and pneumatic discharge valve |
Name | Doule Screw Extruder |
Capacity | 180-250kg/h |
Parameter | power: 45kw; |
Usage | Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing. |
Working Principle | It consists of feeding system, extruding system, cutting system, heating system; main motor and controlling system. |
Name | Tablet machine |
Parameters | Power: 22kw |
Capacity | 200-250kg/h |
Usage | Make the puffing corn granules to corn flakes |
Working principle | The motor drives two pressing rollers rotating at acontrary direction whose speed can be adjustable. |
Name | Dryer |
Capacity | 200-300kg/h |
Parameter | power: 60kw |
Usage | Drying puff corn snacks after extruding |
Working Principle | The heating source can be electric, gas, steam and fuel. The material is stainless steel 304. It consists of rack system, conmbustion system, dehumidifier system, sheet metal insulation system and controlling system. |
Name | High temperature hot air puffing oven |
Parameters | Power:100KW |
Capacity | 200-250kg/h |
Usage | Bubbles will appear on surface , and after hot air drying Corn flakes will be crispy . |
Working Principle | Heat exchanger is burned by gas or diesel burner. Hot air is sprayed by high pressure blower , which makes corn flakes puffed and bubbles instantly. |
Name | Flavoring system |
Capacity | 200-300kg/h |
Parameter | Power: 20kw |
Usage | This device is applicable to a wide range of puffing corn snacks and fried snacks in seasoning and coating oil or sugar |
Working Principle | Spraying nozzle can adjust oil amount equally. The sugar coating is built up by tumbler system. The tumbler is derived by a motor, using for mixing and melting the water, sugar and other additives. |
Name | Packaging machine |
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