Industrial diamond tools cutting blade, wood working metal tooling PCD cutting tool blank PCD
PCD cutting tool blanks for woodworking tooling
The standard shape of Jintai PCD Cutting Tool Blanks is round. Other shapes, such as rectangle, triangle, square, semi-circle and so on, can also be customized per customer's requirements. Jintai Carbide has various equipments such as laser cutting machines, wire cutting machines and various processing equipments to cut blanks regardless of their thickness into special sizes and shapes per customers' requirements.
Jintai PCD cutting tool blanks are available in 5 micron, 10 micron, 25 micron, and so on, mostly used for high precision cutting of non-ferrous metal(copper, aluminum, alloy), finish processing of non-metal materials(porcelain, synthetic fiber, graphite materials), and wear resistance materials for surveying instruments, steering equipment, and supporting tools etc.
Advantages of PCD tool blanks:
1. Long working life
2. Uniform surface finish
3. Reduces machine down time.
4. Highly improved work piece quality and excellent dimensional control.
5. Increase productivity.
6. High material removal rate
7. Lower cost per piece.
8. The working life of PCD cutting edge is usually 50 to 250 times longer than that of traditional sintered carbide cutting tools.
PCD Cutting Tool Blanks Application Recommendation
| Grades | Characters | Applications | Advantages |
| W5 fine grain size |
1. Average grain size:5um 2. High diamond content over 90% 3. Laser cutting or wire EDM cutting |
Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic | Excellent surface finish |
| W10 mediun grain size |
1. Average grain size: 10um 2. High Diamond content over 90% 3. Laser cutting or wire EDM cutting |
<14% Si/Al alloys, Copper alloys, Graphite and graphite composite, Green ceramics and carbide | Excellent resistance, good surface finish |
| W25 coarse grain size |
1. Average grain size: 25um 2. High Diamond content over 90% 3. Laser cutting or wire EDM cutting |
>14% Si/Al alloys, metal matrix composite, Bi-metals(aluminum, cast iron), sintered ceramic and carbide | Long life, extremely high wear resistance |
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