Industrial balancing machine for crankshaft from manufacturer high quality, rotor balancing machines

9D715Y

WITH BALANCING SYSTEM PAK-1

CRANKSHAFT BALANCER 9D715Y is a hard bearing type of equipment . The machine has high accuracy (0,4 gmm \ kg). Accuracy is achieved due to the special design of the spindle and the rig of the machine, as well as a reliable balancing system, PAK-1, which has a high degree of noise immunity. Ease of control allows you to quickly learn how to work on the machine and get to work as soon as possible. When designing the machine, high demands were placed on the functionality and versatility of each node, this made it possible to install absolutely any driveshaft on the machine with a minimum of time.

The width of the support rollers and roller cartridges allows the rotor to be installed with a very short length. Highly located "roller cassettes" allow you to create products with different overall dimensions, and the modular design allows you to increase the standard dimensions of the machine due to spacers and accessories.

The support has the ability to adjust the "roller block" in height, this allows you to balance the rotor with different diameters of the support journals, and also allows you to center the rotor when setting up the machine.

Design features of the machine

The unique micro-tuning mechanism technology eliminates the "thread" effect (when the rotor moves axially).

The supports are set relative to the bed with a chain mechanical drive, this simplifies the setup process.

The special design of the supports allows you to install the rotor without paying attention to its length, the only limitation is the width of the "drive belt" and the length of the bed. (By special order, the bed can be made under the rotor of any length).

The “belt drive” has the patented LONG STROKE design which allows with just two drive belts to balance any rotor.

An alternative to a "belt drive" is an "axial drive", which uses a cardan shaft that is capable of transmitting large torque from the electric motor to the rotor. Such a drive is used for parts with high aerodynamic drag. The axial drive of all machines of the 9D series is equipped with a full-fledged quill.

By special order, it is possible to order a combined version of the machine (with two drives: axial and belt).

Belt drive provides versatility of the machine, large travel of tension pulley allows only one or two belts to be used. Belt installation does not require disassembly of the unit.

All electrical equipment is located in the cabinet, the outer cables are in metal hose. The assembly matches CE standarts.

Preconfigured frequency-controlled asynchronous electric drive allows control of the rotor speed, acceleration and deceleration process.

Safe working conditions on the machine are provided by rigid stops, protective covers of the drive belt and rotating pulleys, safety interlocks, ergonomic controls, etc.

PAK-1 BALANCING SYSTEM

Digital system is based on an industrial fanless computer with a touch screen and a measuring unit.

Set-up mode by "triple start-ups" method with the use of calibration weights on the serial rotors with initial unbalance.

Calibration of the machine is made by the operator enabling to reach the maximum sensitivity of the machine, thus exempting from the duty to pay annual calibration fees.

- Calculation of the balance tolerance values in default of technical documentation for the balancing product.
- Value calculation of the correction test weights to simplify the tuning process for the balancing rotor.
- Real-time balancing display, i.e. if there is any defect or a hindrance of a rotor, it’s visible immediately as fluctuation in measurement result.
- View of unbalance value in grams, gmm, gsm, gmm / kg optionally.
- Taking into account the eccentricity of the balancing mandrel.
- Unbalance distribution on n-planes correction
- Calculation of hole depth for correction of unbalance.
- Possibility of decomposition of correcting weights into structurally conditioned anchoring points (blades, fans, slots).
- Rotor balancing report creating and printing.
- USB port for printer connection, USB-flash memory, port for connecting to local network and Ethernet network.

- All-metal supports for rotors with high initial unbalance
- Long stroke belt drive
- Real time displayed imbalance measuring
- Own advanced measuring system
- Self-diagnostics function
- Ethernet connection for diagnosis
- Language selection
- Customised print out of balance data
- 17-inch touch screen monitor
- Spherical rollers ensure stability of parameters and accuracy of measurement
- 25 seconds measuring time
- Roller cartridges allow balancing of rotors with "narrow" bearing journals.
- Support rollers are designed as a full bearing assembly with dismountableconstruction, which simplifies its maintenance Data storage to internal flash memory and usb memory stick
- Replaceable cartridges with mounting prisms allow balancing of various rotors in own bearings or bearing assemblies
- Operation & service personalized manuals
- Intuitive simple operationing
- High product reliability
- Safety options modifications
- Low-cost spare parts
- Balancer manufacturer since 1973
- Oem and aftermarket repairs
- 12 months warranty

FAST DELIVERY

Worldwide

FREE TRAINING CLASSES

We will teach you how to operate using our machines for 3 days

EASY BOOKING

A $ 1000 Deposit

SAFETY STANDARDS

Industrial design and accessories, security features and interlocks, safety checks

GREAT EQUIPMENT SERVICING

Cheap maintenance due to the collapsible machine design

PREMIUM TECHNOLOGY

You will receive the balancing technology as a bonus when you buy a machine from us

Today the company «VTM Group» is a leading manufacturer of balancing equipment at the territory of CIS and Europe. Our company has come a long way to create a company with a huge scientific and industrial potential. This way, we passed through teamwork and hard work of the whole team and active relationship with the customers of our company. They allow us to get better by actively supporting our initiative to feedback debugging.

At the moment the company «VTM Group» produces equipment with a maximum capacity of up to 65 tons. We produce machines for parts weighing from 1.0 gram The minimum rotor speed on our machine is 150 rpm, min and a maximum of up to 300 000 rpm. min. We produce machines with different principles of operation like soft bearing balancing machine and hard bearing balancing machines.

We train our customers working with our machines and developed a training program to train specialists in repair of cardan shafts and repair of turbochargers.