Induction furnace for melting aluminum in 150kg small capacity
Part I. Function
This intermediate frequency induction furnace used for melting ferrous metal, non-ferrous metal
such as copper, aluminum, etc. It can also be used for bending pipe, quenching and all kinds of metal
bar's diathermy.
Part II. Environment and condition usage
1.Temperature should be at 2℃ to 35℃.
2. The relative humidity no more than 90%
3.Installation height no more than 1000m
4.No conductive dust and corrosive gas in working place.
5.No explosion and violent vibration room around the place
6. The temperature of the the cooling water should no less than 10℃, not more than 30℃, hardness<
8 degree, Ph<degrees, pressure>0.2Mpa.
7. Power supply must be ac 50Hz, three-phase, 380V,Voltage fluctuation 370-410Volts.
Part III. Main technical parameter
Item |
Unit |
GWL-0.15 |
Rated Capacity |
KG |
150 |
Rated IF Power |
KW |
125 |
Inputting line Voltage |
V |
380 |
Furnace Line Voltage |
HZ |
1000 |
Melting Rate |
T/H |
0.16 |
Power Consumption |
Kwh/t |
650 |
Water consumption |
T/H |
4 |
Induction Coil Voltage |
V |
1000 |
Rated temperature |
℃ |
700 |
Transformer Capacity |
KVA |
180 |
Part IV. Instruction of furnace overview
This equipment is composed of furnace body, tilting controller, water cooled cable, capacitor, medium
frequency, water cooling plant.
1.Furnace Body
Furnace structure has four type, aluminum reduction tilting furnace, aluminum hydraulic furnace,
magnetic shielding steel furnace and hydraulic steel furnace reduction tilting furnaces equip with
reduction machine, hydraulic tilting furnaces equip with hydraulic pump and work station. The whole
sets generally have two furnaces using for melting and maintenance.
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass
circle around, the pipe center should be cooled with water. Copper bar outside induction coil will
connect with water-cooling cable. The lining closes to induction coil, which made by burden,
the method you can find in related parts below.
2.Tilting Controller
The controller is a control box for tilting furnace. The switch on the controller can choose furnaces and
the button can move around through the rubber soft line, and also control the furnace for tilting and
resetting(this part should be installed by users themselves).
3. Water-cooled cable
Water cooled cable is made of soft copper wire, hose,cable end, through them to connect with
capacitor and furnace.
4. Capacitors
Capacitors compose of electric heat, holder, the converge-wires. it supply power.
5. Medium Frequency power cabinet
Medium frequency power cabinet will transmute three-phase ac power frequency into medium
ac power.
6.Water-cooling plant(Prepared by user)
Water cooling plant include water inlet and outlet water tank, it supply for an induction coil. water-cooled electric cable and cooling water in capacitor, can be divided into five ways, usually using only
three way(once melting furnace does not work the water in the induction coils and cooling cable can
be close down through the valve).
Quality control of stainless steel melting furnace
To ensure that customers use our induction furnace with no worries, hereby we warrant:
1. We strictly select good material to ensure the reliable quality.
2. Not only in the selection of materials, but also in every production procedures, we strictly act
according to the ISO9001 standard, and control by full-scale inspection.
3. The Technical and specialized support from us will be available.
4. The upgraded products information will be timely supplied.
Zhengzhou Sutong Electric Equipment Company is an integrated group corporation of scientific
research, production and sales. It owns several production bases of experimental furnaces(muffle furnace), industrial furnaces, mining machinery and electrical equipments, power equipments
and so forth, which respectively produce 4 general type of productions with more than 30 kinds of
specifications. Among the catalogue, over 10 kinds of muffle furnaces such as the chamber type
furnace,tube furnace, atmosphere furnace, rotating and lifting furnace, which using digital temperature
controllers are deeply welcomed by domestic and overseas clients. For 16 years, we have enlarged
and improved the R& D department gradually and the team has become more excellent and efficient,
we can design product according to the requirements of customers, strengthen the quality control to
ensure to meet the customers' choose various products trustingly. Producing brand-name and
quality products is the target we pursuing unremittingly; to satisfy the users is our eternal service tenet.
We are willing to establish long-term business relations on the basis of win-win cooperation with friends from all over the world!