Hot sales machinery plant in indian / Rubber recycling plant

Hot sales machinery plant in indian / Rubber recycling plant

This tire crushing system could process nylon and radial tyres automatically, the outer diameter of tyres could be maximum 1,200mm,

if the outer diameter of tyre is more than 1,200mm, then we need to pre-treatment, cutting big tyre into small pieces no more than 1,200mm, at the same time separating and collecting steels and fibers from waste tires.

The processing capacity could be 300-4,000kg per hour and output rubber granule could be 1-120mesh. With water cooling down system.

♦Whole process line:

steel wire extractor→ tire shredder→ rubber coarse crusher→ 

magnetic separator→ vibrating screen1→ fine rubber crusher→ vibrating screen2 → cyclone 

classifier→ storage bin→ rubber grinder →vibrating screen3→package.

the whole line has the following features:

1), iron/steel removing ratio>99.5%, fiber removing ratio>98%

2),compact structure ensure running safety, easy maintenance;

3),low energy consumption;

4),adopt automatic control system for whole line, reduce labor cost;

5),no sewage and waste gas discharge, environment protection.

6), available capacity range of our tire recycling lines at present: 400~3000kg/h

7), available finial rubber powder size: 30~120mesh.

8), adopts SIEMENS and Chinese famous brand electrical elements. 

Separate the steel wire from tyre -----cut tyres into big pieces-----shredding big pieces become block about 50x50 mm------crushing block become powder (about 0.6-2 mm)

Shredding whole tyres,can get 50x50 mm block.

After crushing get rubber granulate or powder,then clean steel wire and fiber,we can get clean crumb rubber.

Layout for whole line:

♦Each part of line:

Debeader / tyre wire drawing

Separate the steel wire from rubber.

Tyre Cutter:

Cut tyre into big pieces.Especailly for the size of tyre more than 1200 mm.

Large tyre cutter cutting OTR more than 4 m.

Tyre shredder machine:

Shredding tyres into block,final size about 50x50 mm.

Tyre pyrolysis plant (from block get diesel)

Rubber Cracker Mill

Crushing block into rubber granulator / powder,final size about 0.6-2 mm.

♦Machines list: 

Final rubber powder:

Analysising different methods as follows:

Crumb Rubber Purity:

95% Free of Textile.

95% Free of Steel.

95% Free of Stones and other contaminants.

Steel Purity

90%-92% Contaminant free.

1 Plant Manager

2 Maintenance Technicians

2-5 Tire Handlers

1-2 Steel Handlers

1 Fiber Handler

1 Quality control/Packaging Technician

Different Uses of rubber granule:

    Our motto:The honesty is the root.

                      A promise is a promise.

Certification:

Guaranetee & after sales service:

1.One year guarantee for whole machine

2.24hours technical support by email or other tools

3.Calling or door -to -door service

4.Use friendly english software user manual and detailed videos.

Our company is a firm engaged in production enterprise, mechanism of rubber has more than 20 years of history.

Companies depend on the technical power, the strict scientific management expertise,product quality and good service, and won the majority of the customer's trust. many of the product is exported to the united states, canada, australia and india, indonesia and uzbekistan, etc.

Company management certification: ISO 9001:2000, ISO 17799, ISO 9001:2008,ISO 14001:2004, ISO/TS 16949

We are ready to give them a turnkey solution, by designing the line according to their space, designing all 

electrical Installation, water installation, civil foundation, training their people and proving that they will get 

the targets for production according to the design. 

The cost of the machinery they are paying is one off but the correct production design and machine configuration

 in order to get the production targets is the most important point. Even if somebody got the cheapest machine 

quotation, at the end of the day, what is count are the production quantity, quality and the durability of the 

machines so to cover the investment in the correct time.