Pioneer Roll Plasma SAW Cladding Welding Machine PRCW-500
Working principle: The rolls are generally cylindrical revolving bodies. In order to ensure uniform surfacing layer, the spiral surfacing method is adopted. During welding, the main transmission system transmits the motion to the main shaft, the main shaft drives the roll to rotate, and the head translates along the roll axis, thereby forming an Archimedes spiral surfacing bead on the working surface. Because the weld bead has a certain width, each weld There is a certain amount of overlap between the roads, and finally a surfacing layer with sufficient hardness, high temperature wear resistance, and thermal fatigue resistance is formed on the working surface.
The gantry surfacing welding head adopts servo drive in the longitudinal and transverse directions, PLC programmable control, which can meet the requirements of curve welding and surfacing welding.
This series of equipment is a complete set of special welding equipment specially designed for roll surfacing welding.
According to the customer's work piece situation, the following technical scheme of roll surfacing machine is designed.
1. Gantry surfacing machine 1 set
2. 2 sets of surfacing welding head
3. -1000 HD shanghai LINCOLN submerged arc welding power supply 2 sets
4. Rotary Power head 1 set
5. 1 set Screw push tail stock
6. 2 sets stand rollers
7. 2 sets of flux recovery machine
8. CNC surfacing system (including HMI interface) 1 set
Rotating Speed |
3 r.p.m Stepless Adjustment |
Rotation Motor Capacity |
1.1KW |
Torch micro adjusting range stroke(vertical and horizontal) |
100-300mm |
Welding heads x 2 vertical moving stroke |
800mm |
Welding heads x 2 Horizontal moving stroke |
3700mm |
Rotary chuck diameter |
500mm, 3 jaws |
Welding Voltage |
according to real requirement |
Welding Current |
according to real requirement |
Welding Wire Diameter |
Φ1.2--Φ3.2mm |
Welding Torch Pneumatic Feeding Value |
300mm (changed according to real requirement) |
Machine Input Voltage |
220v 1phase 50hz |