High efficiency charcoal making machine video/charcoal making process with good technology for sale

1 raw materials :

sawdust made from wood, peanut, coconut shell, straw , plant stalk; leaf,corn straw,wheat straw .... anything which can be burning, all can be raw materials

2 raw materials moisture:

8-12%

3 final biomass briquette density :

900-1400kg/m

4 final briquette length :

the machine with a automatic cutter, any length can be make

5 final briquette shape :

hexagon or square shape

6 final briquette size :

diameter 50mm & inside hole 15mm

7 spare parts

spare parts include mould, heating ring, oil seal, propeller, welding rod, temperature controlled meter.

Model

Power

Machine Weight

Capacity

Size

250

18.5kw

1100kg

250-300kg/hour

1.6*0.55*1.25meters

450

22kw

1400kg

350-450kg/hour

1.7*0.55*1.55meters

1. The charcoal charbonize  furnace suit materials

This machine can change wood log, wood briquette, coconut shell and bamboo Palm shells etc directly into final charcoal

2.The charcoal charbonize  furnace include four parts

One whole set machine = one outer stove+ three inner stoves+ electric hoist + clean system.  

3 Its daily productivity of one whole sets machine

2-3T/24hrs for dry wood with moisture less than 8% or wood briquettes.

Note : different moisture of the raw materials, the daily productivity will be different & try to make sure the wood log to be similiar size, or the carbonize effect will be effected & make sure moisture no more than 50%

4 Basic Work Principle-

Main Features : continuous carbonization +Smoke recycle burning + Self Purifiying

A- put fuel into the heating part and light it until temperature reach about 400 degree(there is a temperature indicator on the machine ) ,then put the inner pot full with wood log etc into the outer stove to be carbonization

B during carbonization process, the inside charcoal briquette will produce flammable air,this air will from top to the bottom to be burning again, then it continuous to do this circulation process,so there is no pollution at all during the whole process  

C after one pot wood finish carbonize, then lift it out to let nother pot into the outer stove

  By doing this repeatly,the machine can work without stop

5 The charcoal charbonize  furnace size & weight of one whole sets machine

Outer stove diameter 1890mm /outer stove

Inner pot diameter 1500mm/1450mm/1400mm

Loading Size 2.1*2.2*2.1meters.  Weight 3000kg

Note : 1*40GP container can hold 4 whole sets machine

6 The charcoal charbonize  furnace make materials

Mn High temperature resistant plate 6-12mm according different part

7  fuel consume

20-30 kg firewood or 15 kg liquefied gas per time

Only pre-heating need consume fuel, pre heating time is about 80-100minutes

8 carbonization time

Wood logs ( 8-10hours), wood briquettes (8hours), 

coconut shell (6hours) 

9 about cooling

after carbonizing, we need to take the inside pot out, let it cool by natural way, the longer cooling time the better for charcoal quality

Model

WTJ-3

WTJ-4

WTJ-5

WTJ-6

Carbonize body diameter

800mm

1000mm

1200mm

1500mm

Capacity

400-600kg/hour

800-1000kg/hour

1200-1500kg/hour

2000-3000kg/

hour

biomass gas furnace diameter

1700mm

1700mm

1700mm

1700mm

biomass gas furnace motor

1.1kw+3kw

1.1kw+3kw

1.1kw+3kw

1.1kw+3kw

Fan motor(Frequency)

5.5kw

5.5kw

5.5kw

5.5kw

Continuous charcoal powder produce parts

3kw

3kw

4kw

5.5kw

Cooling parts

3kw

3kw

3kw

4kw

Spiral feeding

3kw

3kw

3kw

3kw

Condenser

2pcs

2pcs

2pcs

2pcs

Spiral separator

2pcs

2pcs

2pcs

2pcs

Oil liquid separator

2pcs

2pcs

2pcs

2pcs

Burner

16pcs

16pcs

18pcs

20pcs

Smaller burner

2pcs

2pcs

2pcs

2pcs

Carbonize work temperature

500-800℃ 

500-800℃ 

500-800℃ 

500-800℃ 

Raw materials

Any Carbon-containing organic materials can be as raw materials , such as sawdust, rice hulls, sawdust, bamboo, palm shells, peanut shells, coconut shells, stalks, stalks, etc.

( raw materials size < 15mm ) . The raw materials In the furnace under high temperature conditions for dry distillation, carbonize without oxygen, high efficiency

Main Feature

1 The sustainability of production.

2 closed quenching

3 controllable adjustable carbonization temperature.

4 High heat transfer and high wear resistance composites form a highly efficient carbonization chamber.

5 All gas return to the furnace for combustion without exhaust pollution

Heating Source

biomass fuel as heating   or    natural gas heating

Work Principle

1Using dry carbonization. The combustion gases generated by the carbonization process, such as carbon monoxide, methane, hydrogen, etc., are fully utilized, and the wood tar and wood vinegar are separated by a flue gas purification system to obtain a pure combustible gas. The heating requirements of the main components (temperature is 600 degrees) are provided by the self-contained burner. 

2The outlet uses a separate combustible gas recovery pipeline. The material is carbonized at high temperature carbonization, decomposing many combustible gases, passing through the recovery pipeline, flue gas purification system, burner heating cylinder, and circulating heating.

3The initial carbonization ignition is provided by the biomass gas furnace

Charcoal powder’s function

Industrial circle :  explosive , rubber’s additive ,  metallurgy, chemical engineering, medicine, cosmetic, environmental protection

Agricultural circle :  improve ground temperature , improve soil , keep soil moisture , relivers for fertilizer,

Daily Life :  hot pot fuel ,  dehumidizer  , ink , mosquito incense,  water purifier