HVOF thermal spray system
(For tungsten carbide wc-co spraying, wear resistance coating make)
During hvof tungsten carbide thermal spraying coating
Hvof thermal spray coating powder
Completed hvof thermal spray systme
Characteristics of hvof thermal spray system
The principal of HVOF thermal spray system is: the mixture gas of oxygen and fuel gas is sent to the burning area of hvof spray gun exit under high pressure. Then the burning gas is accelerated to form a supersonic flame with the help of peripheral compressed air. The hovf spray powder is sent into burning flame and make a functional coating.
Hvof equipment consists of hvof spray gun, hvof powder feeding machine, hvof control system, heat-exchanger system for hvof and pipeline system for hvof. hvof it’s a compact equipment with the traits of easy-operating, stable working performance, low fuel consumption and high-quality coating.
Configuration of hvof thermal spray systme
It consist of hvof control cabinet, hvof spray gun, hvof powder feeding machine, water chiller and cables for hvof
hvof thermal spray system spray materials
HVOF thermal spray system can spray metarial of part of Alloy powder ( Tungsten carbide /WC-Co, Cr3C2-NiCr, MCrAlY, Cr C, Cr Co, Cr, etc.)
Advantages of process hvof thermal spraying coatings
1. Wear resistant
2. Anti Corrosion
3. Thermal Barrier coating
4. Recycle the products (Repair the worn-out parts )
5. Prolong product use life
6. Rebuilding of under size parts
7. The coating has low porosity and high bond strength and hardness
Parameters of hvof thermal spray gun
number | item | parameter |
1 | Flame temperature | 2700°C |
2 | Spray particles velocity | 500~600m/s |
3 | cooling | Water cooling |
4 | Cooling water-flow | 9.5L/min |
5 | Coating porosity | <1% |
6 | Coating strength | >70MPa |
7 | Powder measurement | 5-120μm |
8 | Fuel gas(C3H8)pressure and flow | 0.65MPa 88L/min |
9 | Oxygen pressure and flow | 11MPa 305L/min |
10 | Air pressure and flow | 0.75MPa 440L/min |
11 | nitrogen pressure and flow | 1 .2MPa 18 L/min |
12 | Hydrogen pressure | 0.35MPa |
13 | Spray gun outside measurement | 420×230×50 |
14 | Spray gun weight | 2.8Kg |
The hvof powder feeding machine is used to store spray powder and send them to burning flames according to technological requirements. The feeding gas is nitrogen, which pulverizes the powder and sends the pulverized particles along with the gas to spray gun. You can regulate the feeding velocity by the localizer on the regulating control panel.
Parameters of hvov thermal spray system --powder feeder
number | item | parameter |
---|---|---|
1 | Feeding pattern | Pulverizing and gas pressure |
2 | Volume of single can | 3.0L |
3 | Feeding gas | nitrogen |
4 | Pressure of feeding gas | 1.1-1.3MPa |
5 | Feeding velocity | 0~160g/min |
6 | Feeding accuracy | ±1% |
7 | Feeding gas flow | 400-800L/h |
8 | Outside measurement of feeding machine | 500×460×1300mm |
9 | Weight of feeding machine | 50Kg |
After service: we can dispatch the engineer to your factory for the machine installation and worker training one week for free charge.
Color of hvof thermal spray system: now we can supply the machine by grey and green two colors, but other color can make as your request.
The voltage of hvof thermal spray system: Customer local voltage, 220V,380V, 415V, 440V all is okay.
Other main thermal spraying equipments and service:
(1) Vacuum plasma spray machine
(2) Thermal spray coating services
(3) HVOF spray equipment
(4) Plasma spray equipment
(5) Arc spray equipment
(6) Sputter Target Produce Equipment and technology
(7) Industrial water chillers
(8) Precious metal vacuum coating equipment
(9) Cooker magnetism and thermal conduction coating spraying production line
(10) Electro Brush Plating Equipment
(11) High power flame plastic spray equipment
(12) Arc spray wires (As Zinc wire, Aluminum wire, copper wire, NiAl alloy wire, brass wire, etc)
(13) Thermal spray powder (Al2O3, Cr2O3, TiO2, ZrO2, WC-Co, CrCo-NiCr, etc)
HVOF spray equipment for coat tungsten carbide on metallurgy/Machinery spiral push feeder, HVOF spray equipment, Powder coating/ HVOF spray machine/ tungsten carbide coating machine/ tungsten carbide HVOFcoating machine /powder coating machine/powder spray machine/ Nickel powder coating machine, HVOF spray machine for nickel powder coating/ Thermal spray coating machine, SX-5000 HVOF spray coating system for carbide material and metal ceramic coating
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