Pulping system
Main equipments:pulper 1.7m3,22kw,1set;vibration screen 0.9m2,3kw,1set;mixer,2sets;pulp pump, water pump,control cabinet etc.
Forming system
Forming machine,1set;with 1 forming platen and 1 transfer platen;platen size: 800×660mm,forming effeciency:2-4cycles/min.vacuum auto drain system,mold cleaning system, control cabinet have been equipped.
Drying system
Outline dimension: 38080×1850×3600mm; single layer conveying chain.Heated by unit and the temperature of each unit could be controlled independently;multi burners with French or Italian brand.The enery for option:LPG,GAS,diesel oil.Equiped with auto control cabinet.
Hot pressing system
Used press the products after drying; 1set; platen size: 600*480mm; power 6KW; with counter and s afety protection appliance; The pressure and temperature can be adjusted. adopting the gas-liquid pressurized technology. Equipped with control cabinet.
Cutter
Used for the trimming and tidying of the products. It can be selected according to the practical requirement.
Subsidiary Equipments
Vacuum pump,18.5kw, 1 set; air compressing system: air compressor (15kw, 1set), air dryer, air filter and air storage tank.
•Production line occupation:about 480m2.Requirement for the workshop:height ≥4.5m,width≥12m, length≥40m.
•Total power for the production line: about120KW.
•Workforce for the production line:3-4/shift.
•Production capacity: about 0.5-1Ton/day( the capacity would be different for different products, this data mentioned for reference)
•Main parts adopted are with International brand which are reliable in quality and convenient in after sales service. And energy saving is the most distinctive feature of HGHY eqipments compared with congener equipments internationally.
•The supplier will be responsible for the instruction in installation,test running and training. Warranty: one year since finishing the installation.
•The equipments equipped in this production line are supposed to the production of nearly all of the pulp molded products.The details have been instructed in the quotation.
HGHY automaticlly paper pulp molding machine | ||||||
SL | DESC | CONSUMPTION PER HOUR | REMARK | |||
1 | waste paper | 50-90kg | ||||
2 | electricity | 65-120KW | ||||
3 | water | 500 -900 kg | ||||
4 | 0# diesel oil | 20 -30kg | Choose one | |||
natural gas | 25-40m3 | |||||
LPG | 20 -30kg | |||||
5 | chemical for water resistence | 1.5 -4.5kg | Solid Content | |||
The calarific value of the fuel | 10000K CARL/kg for Diesel Oil | Energy consumption calculation is based on these data. | ||||
8000K CARL/m3 for natural gas | ||||||
10000K CARL/ kg for LPG |
Model | Capacity | Automation | Dryer | forming type |
400pcs/hour | Semi auto | 1layer dyer | Reciprocating | |
400pcs/hour | Semi auto | No | Reciprocating | |
800pcs/hour | Semi auto | 1layer dyer | Reciprocating | |
800pcs/hour | Semi auto | No | Reciprocating | |
1000pcs/hour | full auto | 1layer dyer | Reciprocating | |
1500pcs/hour | full auto | 1layer dyer | Reciprocating | |
2000pcs/hour | full auto | multilayer | Rotary | |
3000pcs/hour | full auto | multilayer | Rotary | |
4000pcs/hour | full auto | multilayer | Rotary | |
8000pcs/hr | Full auto | multilayer | Double rotary | |
12000pcs/hour | Full auto | multilayer | Double rotary |