Fully Auto Continuous Foam Sponge making Machine
Fully Auto Continuous Foam Sponge Making Machine
Process of sponge machine :
All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place.
The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.
Outputs: The machine is delivers a maximum of 350kg per minute.
Metering System of sponge machine :
There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speed drives, Viking,
U.S.A made internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.
Foaming Tunnel & Conveyor: The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats.
The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 0.98m2.4 m. The length of the conveyor is 16.9 meters.
Trough & Fall Plate: The Trough & fall plate section can be adjusted height wise at various levels to ensure more flattop blocks & is equipped with required motors & gearboxes.
Paper Feed & Rewind : This is a 2-paper system. The bottom paper feed reel is mounted in front of the foaming platform & is equipped with unwinding motor for automatic operation.
Rewinding of the side papers is at the other end of the tunnel & the rewinding speed is self adjustable to synchronize with the conveyor speed.
Control Panels: This is attached at a convenient position on the foaming platform, It is equipped with necessary electronics, flow meters, pressure gauges & AC variable speed drives.
Foam Cutting Machine,Foam Cutting Machines,Foam Cutting Machinery.Pu Foam Cutting Machines,Foaming Machine,Foaming Machines,
Polyurethane Foam Cutting Machine,Polyurethane Making Machine,Sponge Cutting Machine,Sponge Foaming Machines.Foam,Sponge.CNC Foam Contour Cutting Machinery,
CNC Sponge Cutting Machines.CNC Foam Contour Cutting Machine.
Max.Output Capacity: | 200~350kg/min(Continuous Type) |
Mixer Total Power: | 37kw |
Max.Mixing Speed: | 2500~6000r/min |
Foaming Type: | Trough & Sprayer |
Save Formular Q.T.Y.: | 13 Groups. |
Foaming Size: | W2300mm*H1300mm(Width Adjustable) |
Control System: | PLC Digital Touch Screen(Made In TaiWan) And Electirc Control System. |
PPG Tank: | 5Ton*1Set. |
POP Tank: | 5Ton*1Set. |
PPG+CACO3 Tank | 5Ton*1Set |
Fire-Retardard Tank | 1Ton*1Set |
TDI Tank: | 4Ton*1Set. |
MC Tank: | 1 Ton*1Set. |
Silicone +Water Tanks: | 150L*2Sets |
T-9+Amine+Color (A.B.C): | 150L*5Sets |
Side Wall Size: | L18m*H1200mm |
Fallplate: | L7m*W0.98~2.4m(Adjustable) |
Foaming Platform: | L2000mm*W3000mm*H700mm |
Conveyor Line: |
|
Side/Bottom Paper Feed & Rewind System: | 2Sets. |
Walkway: | W500mm*L18m |
Air Valves | Euro Standard |
Chiller(Both Cooling & Heating System): | 1Set*1.5HP(Made In TaiWan) |
Side Film Lifting System: | 1Set. |
Foaming Density Range: | 8~70kg/Cubicmeter. |
Match With Block Cutter: | 1Set. |
Total Motor Power: | Approx 125kw. |
Air Compressor: | Match With 7.5KW(10HP)*1Set |
Machine N.W.: | Approx 60Ton |
Floor Space Required: | L45m*W5m*H4.5m. |
Packing: Wooden Box or Hard Paper Film Packing
Shipping: By sea, by air, by express (DHL, UPS, EMS Fedex etc)
1.We can help to design the layout of the machine base on your factory.
2.we can send 2-3 experience engineers to install and test the machines completely well before back.
3.We have very professional foam engineer can train you people how to make foam if require .
4.we can train your person how to operate and maintain the machines.
5.We can offer the machine operation manual .
6.we can help to buy the best raw material if you require
The EliteCore Machinery Manufacturing Co.,Ltd is one of the China main professional manufacturer of polyurethane foam machines,
especially foam making machines,foam cutting machines,3D CNC foam contour cutting machines are gained a lot of reputation from
all over the world. As an outstanding manufacturer of China polyurethane foam Machinery Industry,EliteCore Designs Machinery From Standard Models
To High-Tech 3D CNC machines.Whenever you are looking for high quality foam machines,EliteCore is truly your only one choice from China.EliteCore always your reliable partner.
Exhibition :
- Step 1Find your interested products by search keywords
- Step 2Contact the supplier by clicking ”Enquire” or “request meeting” button, otherwise, you also could consult our import consultant.
- Step 3After verifying your email, get response from suppliers or our trade manager will contact you as soon as possible
- Step 4Set up meeting with the Chinese supplier without language barrier