Bottle Material: PET Bottle
Cap: Plastic
Bottle Volume: 3L-20L
Production Speed: 100-1200bph
Suitable Bottle:
3 to 5 gallon bottles
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Full set project 5 gallon polycarbonate bottle water filling gallons bucket barrel pail washing filling capping line machine
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Meorient Import & Export Co.LTD
China - Hangzhou
Trading Company
Trade Capacity
Export Percentage
Nearest Port
Hangzhou,Shanghai
Accepted Delivery Terms
Employees
5-10人
Accepted Payment Currency
USD,CNY
Average Lead Time
45 Day(s)
Certifications
Product Specifications
--Product Description
Product Overview
Full automatic 5 gallon filling line
This filling line specially for 3-5gallons barreled drink water,with series of QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing. The washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly. The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean. It also can automatically carry out barrel, washing, sterilizing, filling, capping, counting and products discharging with complete function ,modern design and high degree of automation. It is a new kind of barreeled water auto-production line, which intergrates mechanism ,electricity and pneumatics technologies together.
PRODUCT SPECIFICATIONS
3 to 5 gallon Plastic Bottle Minerial / Pure Water Filling Machine
Main Features of 5 gallon filling machine
1. The 3-5 Gallon Filling Machineis composed of barrel washer, barrel filling machine and barrel sealer into one unit.
2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.
3. The whole line is made of superior stainless steel, anti-corrosive and easy to clean.
4. Only two operators are needed for a line, which is wholly automatic barreled.
5. Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel outside brusher, full-auto barrel
loading machine, steam shrinking film machine and coding system can be choose depends on what customer's need.
Project | 5 gallon water bottling machine | Data | |||||||||
Model | QGF-100 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 | |||||
Capacity(BPH) | 100 | 300 | 450 | 600 | 900 | 1200 | |||||
Bottle shapes | 3-20L bottles | 125Ton | |||||||||
Filling Heads | 1 | 2 | 3 | 4 | 5 | 6 | |||||
Air pressure (Mpa) | 0.37 | 0.6 | 0.8 | 1 | 1.5 | 2.0 | |||||
Application | Mineral / Pure / Distilled / Drinking water bottling production line | ||||||||||
Total power (KW) | 1.38 | 3.8 | 5.6 | 7.5 | 9.75 | 12 | |||||
Overall dimensions (L*W*H) | 3700×1300×1600 | 4060×1860×1600 | 5000×1500×2200 | 5400×2600×2200 | 8500×6000×2500 | 9000×6500×2800 | |||||
Weight(kg) | 680 | 1500 | 2100 | 3000 | 3500 | 4000 | |||||
Devices | Brand | Origins |
PLC | SIEMENS | Germany |
Inverter | ||
Touch Screen | ||
Switch | ||
Contactor | ||
Relayer | ||
Solenoid Valve | AIRTAC | Taiwan, China |
Drive motor | FEITUO | Swiss |
Reducer | CNP | China |
Water Pump | SKF | China |
Main Bearing | AUTONICS | Sweden |
Sensor | AIRTAC | Korea |
Air component | ABB | Taiwan, China |
FEATURES AT A GLANCE
Working Principles of 5 gallon filling machines
According to its functions, 5 gallon barreling line can be divided into three steps: washing, filling and capping. The working process is as follows:
1. The empty barrel is tilted downwards into the delivery barrel for support, and the chain moves one station between the empty barrels. At this time, the empty barrel is inverted and the barrel is rinsed.
2. There are four processes in the flushing process: the first is clean water; the second is disinfectant; the third is flushing with sterile water; the fourth is flushing with sterile water; after flushing, there is 20S time for the bucket to drain .
3. Rotate the clean bucket chain down by 45 degrees, and the bucket will slide out by itself, and then the top bucket cylinder will turn the bucket down by 45 degrees to place the empty bucket in the filling position and wait for filling.
4. The filling valve is pushed into the barrel by the cylinder, and the automatic exhaust filling valve is opened one by one for filling. The filling time is set by the control panel, and the filling time can be corrected by using the multi-function buttons on the panel according to the level of the liquid. In order to achieve the best position, after filling to the liquid level, the excess water is returned to the pure water tank through the automatic drain to reduce the waste of pure water.
5. After the filling is finished, the filled barrel is pushed to the capping station by the barrel-out cylinder, and the cap is pressed when the next step is filled. The whole process is over.
PRODUCT CONFIGURATION
Decapper of 5 gallon filling machine
This de-capping machine is designed for 3 & 5 gallon bottle in water production line. It's used to pull out the cap of recycling bottle before rinsing. A combination of digital camera and fiber optic detectors allow to reject the bottles returned in the following conditions: Bottles without caps, Caps without plugs, Caps with just the top part left, Caps partially opened, Not removed caps.
Outside Brush of 5 gallon filling machine
Brushes are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle. It's used forall-round cleaning the bottle, significantly improves cleaning efficiency.
Washer of 5 gallon filling machine
1. It is designed for 5 washing treatment.
2. It can manage 5 liters to 5 Gallons bottles.
3. Automatic bottle unloads and out load.
4. Neck handling of the bottle by the grippers.
5. Lack of point with water stagnation.
6. Automatic disinfection of the rinsing area. 7. Change-over easy and with no downtimes.
8. Easy access for ordinary maintenance.
1. Uploading and dropping barrels changed from 45 degree to translatory which is more stable.
2. Nozzle can insert into 10-15cm of
the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.
Capper of 5 gallon filling machine
The PRESS-ON CAPPER is a linear machine used for caps applied on the bottle by pressure. It includes: Cap hopper, Canal chute, Placing system of cap on the neck, Device to snap the cap on the neck. Specific systems to sterilize the caps in order to avoid the contact of contaminating agents present on the cap with the bottle neck. The bottle takesthe cap directly from the canal chute. The snapping of the cap on the bottle neck is carried out through the pressure developed bya belt conveyor, provided with a system to adjust the force in order not to stress the bottle.
Full line of products
Complete 5 gallon water production line includes :
1. Bottle blowing system to make PET plastic bottles ( Semi automatic / Fully automatic )
2. Water treatment system purify water (Sand filter,carbon filter,RO/UF ,Ozone sterilizer,UV sterilizer and etc.)
3. Auto Bottle Uploader
4. Decapping Machine
5. Outside Brusher
6. Inside Brusher
7. Rinsing Filling Capping Machine
8. Light Inspector+Cap Seal Shrink Machine
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