Four Head Syringe Ampoule Filling Machine

Four Head Ampoule Filling Machine

• Automatic Ampoule Filling and Sealing Machine Model: LI-AFS is used for filling and sealing of glass ampoules. Machine is widely uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We design Ampoule Filling and Sealing Machine as per our standard model as well as custom made models according to customer’s specific requirements.
• Machine built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
• Ampoule Filling and Sealing Machine is built on Stainless Steel square pipes frame & totally encompassed with Stainless Steel coverings in pleasing matt finish design. Large opening area configured on bottom side of the machine for absolute cleaning and maintenance of the machine.
• The pendant type electrical control panel is lifted from machine for ease of operation and safety.

Salient Features

• Compact GMP model
  
• Production output ranging from 30 ampoules/minute to 150 ampoules/minute
  
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
  
• Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
  
• “No Ampoule – No Filling” system
  
• Ampoule neck centering during gas flushing and filling operations
  
• Possibility of nitrogen gas flushing before, during and after filling
  
• Full accessibility allows easy maintenance
  
• Machine equipped with pre-warming station
  
• Minimum change over time, little maintenance & easy cleaning

Process Operation

• The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
• During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.

The machine performs the following operations:

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container. 

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